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CONTENTS LASERSYSTEMS EUROPE CONTENTS Lasers in action


Additive manufacturing at Formnext l students 3D printing l letter to shareholders l


Teaching


Rofin responds to critical Trumpf opens subsidiary


Analysis: Power beam processing


Dave MacLellan of the UK AILU on the Power Beam Processing special interest group the association has founded


Show: Blechexpo


Greg Blackman reports from the sheet metal processing event that took place in November


Show: Photonics West 14


A preview of some of the technology on display at the US photonics trade fair when it takes place in February, along with results from the ISLA project to be presented at the show


Feature: Aerospace Feature: System integration Feature: Beam delivery


Beth Harlen looks at the scanning solutions for positioning ultrafast laser beams


Products 30


Lasers and laser systems for industrial processing LIA news


34


The Laser Institute of America’s regular section, including a study on producing better weld seams and a report from ICALEO, which took place in October in Georgia, US


Suppliers’ directory Find the suppliers you need, quickly and easily


SUBSCRIPTIONS: Free registrations available to qualifying individuals. Paid subscriptions available to readers outside registration requirements. Enquiries to Europa Science, 9 Clifton Court, Cambridge CB1 7BN, UK. Tel: +44 (0)1223 211170. Fax: +44 (0)1223 213385. ©2015 Europa Science Ltd. Whilst every care has been taken in the compilation of this magazine, errors or omissions are not the responsibility of the publishers or of the editorial staff. Opinions expressed are not necessarily those of the publishers or editorial staff. All rights reserved. Unless specifically stated, goods or services mentioned are not formally endorsed by Europa Science Ltd, which does not guarantee or endorse or accept any liability for any goods and/or services featured in this publication. US copies: Laser Systems Europe is published by Europa Science Ltd and distributed in the US by DSW, 75 Aberdeen Road, Emigsville PA 17318-0437. Periodicals postage paid at Emigsville PA. POSTMASTER: Send address changes to Laser Systems Europe, PO Box 437, Emigsville PA 17318-0437.


Supported by the LIA 38 18


Rachel Berkowitz on building aircraft parts with additive manufacturing


22


Greg Blackman asks system integrators how to get the most out of a laser machine


26 26 12 22 10 4


ISSUE 29 • WINTER 2015 18


LASER PROCESSING IN 2016


With the year drawing to a close and 2016 on the horizon, this issue looks ahead to Photonics West, taking place in February in San Francisco. Te laser, photonics and biomedical optics show will include the Lase conference on laser manufacturing and materials processing, as well as displaying technology for industrial laser processing in the exhibition halls. Tere’s a preview of some of the equipment that will be on show on page 14, while, on page 16, Gary Stevens of Gooch and Housego discusses some of the results of the ISLA project, a programme developing components for 2µm fibre lasers. Stevens will be one of the presenters speaking at a special session on the ISLA project, which officially finished in the summer, but various aspects of which are still ongoing. Fibre lasers operating at 2µm, instead of the standard 1µm wavelength, will open up new applications for laser technology. Elsewhere in this issue are articles on additive


manufacturing in the aerospace sector (page 18), advances in laser beam delivery (page 26), and laser system integration (page 22). Tere is also a report from the sheet metal processing event Blechexpo (page 12), held in November in Stuttgart, where laser system providers were displaying products for Industry 4.0 and digital factory production. Te concept of Industry 4.0 is still at least 10 years


away. In the short term, areas like micromachining with ultrafast lasers and additive manufacturing will continue to be growth areas in 2016. I wish all our readers a successful New Year!


Greg Blackman, editor


Editorial and administrative team


Editor: Greg Blackman greg.blackman@europascience.com Tel: +44 (0)1223 275472


Deputy editor: Jessica Rowbury jessica.rowbury@europascience.com


Circulation/readership enquiries: subs@europascience.com Tel: +44 (0)1223 275463 Advertising team


Advertising manager: Jon Hunt jon.hunt@europascience.com Tel: +44 (0)1223 275470


Production manager: Alex Mappledoram alex.mappledoram@europascience.com Tel: +44 (0)1223 275471


Corporate team


Chairman: Dr Tom Wilkie tom.wilkie@europascience.com


Managing director: Warren Clark warren.clark@europascience.com


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Laser Systems Europe is published by Europa Science Ltd, 9 Clifton Court, Cambridge CB1 7BN, UK. Tel: +44 (0)1223 211170 Fax: +44 (0)1223 213385 Web: www.europascience.com ISSN: 1759-0752


ISSUE 29 • WINTER 2015 LASER SYSTEMS EUROPE 3


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