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CONTENTS


22 For Engineers… by Engineers


AUTOMOTIVE DESIGN Breath of fresh air


ADDITIVE MANUFACTURING Custom concrete casing


Material characteristics control made easy


Search for improved rail bogies turns to 3D printing


3D printed tools boost productivity at manufacturing site


INSTRUMENTATION • ELECTRONICS


The sky’s no limit for sensors


Pressure and humidity sensors are on their way to space – again


A redesigned wet processing tool Stripping the costs out of photoresist processing


PUBLISHER David Washington EDITOR Louise Smyth +44 (0)207 454 7177 STUDIO Gill Harris PRODUCTION DIRECTOR Christine Flaxman +44 (0)207 454 7185


SETFORM www.engineerlive.com


12 14 16


Collaboration to develop the concept of a breathing car seat


Engineers gain from a 3D printed framework that enables quick production of complex concrete elements


6 APRIL 2018 18 8


8 14


20 21 22


24 26 24


Maximising connectivity performance


New miniature connectivity solutions for high-speed data transmission


Sensors that withstand temperature fl uctuations


Reliable connections for testing rigs


Innovative new conformal coatings


COMPOSITES Composites take fl ight


World’s largest all-composite aircraft structure optimised with smart software


Material world Composites are increasingly fi nding


their way into a variety of industrial applications previously thought unsuitable. We explore the latest trends


MATERIALS • PROCESSES • FINISHES


Re-designing the way to the future Why aerospace experts should change their mindset when it comes to 3D printing


PRODUCTION CO-ORDINATOR Lucy Gilroy +44 (0)207 454 7186 BUSINESS MANAGER John Abey +44 (0)207 454 7176 SALES MANAGER Darren Ringer +44 (0)207 454 7171 ADVERTISEMENT EXECUTIVES Sam Bromley, Iain Fletcher, Roy Glasspool, Louie Tham


Setform’s international magazine for engineers is published monthly and distributed to senior engineers throughout the world. This issue concentrates on International Design Engineering. Other issues focus on Process, Power, and Oil & Gas.


Setform Limited, Europa House, 13-17 Ironmonger Row, London EC1V 3QG United Kingdom Email: mail@setform.com www.setform.com


The publishers do not sponsor or otherwise support any substance or service advertised or mentioned in this book; nor is the publisher responsible for the accuracy of any statement in this publication. ©2018. The entire content of this publication is protected by copyright, full details of which are available from the publishers. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owner.


International For Engineers… by Engineers GRASPING


THE NEXT GENERATION OF ROBOTICS


for concrete elements


3D printed framework


COMPOSITES Trends in on mission to MarsSENSORS DIGITAL FABRICATION Designing the first breathing car seat www.engineerlive.com 3 April 2018 www.engineerlive.com 46


Introducing the next generation of robotics, featuring an innovative smart grasper


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