Introduction 4. Mounting Guidelines


All steering racks must be fitted in accordance with vehicle manufacturers instructions. Prior to fitment, ensure that both original and replacement parts are identical. Inspect all Power Steering hoses and replace or renew as necessary.


Power Steering hoses can wear internally, and are a common cause of rack failure. If any hoses feel hard or it is suspected that any dirt or foreign matter is present in the Power Steering fluid, it is recommended that the hoses be renewed.


After fitment of the new rack, and before it is connected to the Power Steering system, it is recommended that the system be flushed as follows:


Clean the Power Steering fluid reservoir and return pipe by filling the reservoir with a recommended Power Steering system flushing agent, and allowing it to drain through, collecting it in a suitable container placed below the return pipe. This fluid must then be discarded.


Refit the return pipe, insert the Power Steering pump pressure pipe into a suitable container, and fill the Power Steering reservoir with fluid. Turn the engine over briefly, while at the same time adding fluid to the reservoir. (Extreme care must be taken to ensure that the reservoir contains fluid at all times). Again, this fluid must be discarded.


Finally connect all Power Steering hoses and lines to the new rack, fill the reservoir to the required level.


Initially, after fitment, the rack should be checked for airlocks. Without starting the engine, the steering wheel should be turned from lock to lock approximately 6-10 times. (This is easiest if the vehicle is off the ground, or tie rod ends are disconnected), after which the hydraulic fluid should be inspected. If the fluid appears cloudy, foams or shows signs of any residue, wait approximately 30 minutes and then check for air again following the same procedure.


V


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