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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLOG ROLL


Mag-Nanimous Decision


Magnesium is an expensive material for North American designers to specify. But the U.S. International Trade Commission (ITC) could change that. According to an article from the St. Louis Post-Dispatch, the ITC has voted to “conduct a full review of 5-year-old tariffs im- posed on imported magnesium.” Nothing has been decided by ITC yet, but this could be the fi rst step in helping magnesium gain a fi rm- er foothold in the metal component marketplace. That would mean good things for designers interested in light-weighting initiatives.


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . POLL QUESTION


The May/June website question


asked: Has your company ever convert- ed a component to metalcasting from some other manufacturing process?


Yes No


82.4% 17.6%


This month’s question is available at www.metalcastingdesign.com.


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ONLINE ARTICLE


Developing Lead-Free Copper-Base Alloys For copper-based alloys to remain a


viable metalcasting option, lead is some- times added to improve machinability and ensure pressure tightness. However, lead has been linked to a variety of ad- verse health concerns. In response to a need to reduce the


amount of lead in drinking water applica- tions, an alloy development program was begun. The most common red brass, UNS Alloy C83600, contains 85% copper and 5% each of tin, lead and zinc. The next most common is UNS Alloy C84400, a semi-red brass. It contains 81% copper, 3% tin, 7% lead and 9% zinc. These two alloys are traditionally sand cast. UNS Alloy C85800 is a standard yellow brass for permanent mold casting, containing 31-41% zinc and 1.5% each of lead and tin, with the remainder being copper. The lead replacement choices for these


alloys were narrowed to bismuth and selenium. The result was a family of non- leaded bismuth- and selenium-containing brass casting alloys called EnviroBrass alloys (earlier known as SeBiLOYs). En-


viroBrass I and II (C89510 and C89520) were developed to replace C83600 leaded red brass and C84400 semi-red brass. EnviroBrass III (C89550) is a substitute for C85800 leaded yellow brass.


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ONLINE RESOURCES


Wherever you fi nd the cast metal “at” sign (right), reference the given website for more information.


JULY/AUGUST 2010


Navistar’s Balancing Act (p. 22): Hear an audiocast with an executive from truck maker Navistar.


From RP to AM (p.34): Find more information on additive manufacturing from industry watchdog Wohler’s Associates.


Walla Walla Foundry: Puppet Masters (p. 38): Read an article on how investment casting can be used in commercial applications.


METAL CASTING DESIGN & PURCHASING 3


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