Feature 2 | AircrAft cArriers
However, the EMALS system is modified  
General Atomics EMALS team members to incorporate a new Prime Power Interface 
sub-system, which delivers power from 
Team Member Role/Expertise the ship’s electrical distribution system 
to the EMALS energy storage generators 
General Atomics Electromagnetic Electromagnetic System Design and Fabrication, and software.
Systems Division System Integration, Power Electronics and 
Controls, Software, and Logistics Low rate initial production
As highlighted above, the intention is 
Alion Science and Technology Specialty Engineering that EMALS will enter service aboard 
USS Gerald R Ford (CVN-78), which is 
Foster Miller, Inc. Control Systems, System Health Monitoring currently due to commission in 2015.  
A Low Rate Initial Production request for 
University of Texas at Austin – Energy Storage Systems Design and Analysis proposal for the four EMALS launchers 
Center for Electromechanics to equip CVN 78 is expected to be  
released this year. The EMALS system 
L3 Communications – Applied Power Electronics will be fitted to all follow-on carriers, and 
Technologies Pulse Sciences is also being considered for retrofit to 
existing CVNs.
Kato Engineering Energy Storage Systems Manufacture In an associated activity, Northrop 
Grumman Shipbuilding was awarded 
STV, Inc. Test Site Design/Integration, Naval System a US$43 million contract modification  
Logistics in late March 2009 covering the 
procurement of long lead time material 
to support production of the EMALS 
installations for USS Gerald R Ford. 
on the carrier, the system is required at General Atomics test facility in Tupelo, This contract modification provides 
to complete 10,000 simulated launch Mississippi.  for materials for Energy Storage 
test cycles. A first phase of High Cycle According to NAVAIR, the completion Subsystem (ESS) Induction Motor 
Testing (HCT-1) was conducted in order of HCT-1 served to mitigate the risk of Stator Assemblies, ESS Induction 
to verify the performance capabilities structural failure, and gave “confidence Motor Rotor Assemblies, ESS Exciter 
of EMALS’ electrical and thermal power in EMALS reliability and validates system Stator Assemblies, ESS Exciter Rotor 
equipment, and the shipboard cycling  life and electromagnetic interference Assembly, ESS Rectifier Assemblies, 
rate of the energy storage subsystem. predictions”. ESS Main Rotor Assemblies and Power 
EMALS reached the 10,000-hour HCT-2 will repeat the test cycle Conversion Subsystem Rectifier material 
HCT-1 milestone on 3 September 2008 performed at Tupelo during HCT-1. components. WT
engineers at Naval Air engineering  
station in Lakehurst, New Jersey, lower  
the eMALs motor onto a track bed for 
testing. A second phase of High cycle 
testing (Hct-2) was recently initiated at 
the General Atomics test facility in tupelo, 
Us Navy secretary Donald c Winter receives a tour of the eMALs facility at General Atomics. Mississippi. (photo: Us Navy)
24  Warship Technology  May 2009
p22-23-24_WT_May09.indd   24 16/04/2009   11:59:29
    
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