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WAREHOUSING, HANDLING & STORAGE
(OAS) come into play. These advanced technologies are designed to support operators in reducing accidents, injuries, and equipment damage. By constantly monitoring truck performance and providing real-time feedback to operators, OAS is designed to warn users when they are operating equipment outside of set parameters so that they can take corrective measures, potentially mitigating the risk of costly incidents. For instance, some systems can detect when a
forklift is approaching a turn too quickly and automatically reduce speed to prevent tipping. Others use sensors to detect nearby pedestrians or obstacles, alerting the operator to potential collision risks. By warning users of potential accidents before they happen, these systems may help operators improve warehouse safety while also contributing to substantial cost savings over time. Moreover, OAS can improve overall
operational efficiency. By guiding operators towards optimal performance, these systems can increase productivity, reduce energy consumption, and minimise wear and tear on equipment. The cumulative effect of these improvements can lead to significant cost reductions across the board.
TACKLING THE LABOUR CHALLENGE Labour costs continue to be a significant concern for warehouse operations, driven by a shortage of skilled operators and the need to attract and retain talent. In the UK alone, the number of forklift operators has dropped by 19.3 per cent since 2019. In response, many companies are focusing on operator comfort. Modern lift trucks and warehouse equipment
are being designed with advanced ergonomic features that reduce operator fatigue and enhance comfort. These improvements include adjustable seating, intuitive controls, and reduced vibration levels. While these features might seem like luxuries, they play a crucial role in maintaining high levels of efficiency and safety. A more comfortable working environment also
helps to retain experienced operators, reducing the substantial costs associated with recruitment and training. By investing in equipment that prioritises operator comfort, warehouses can create a more appealing work environment, leading to higher job satisfaction and lower turnover rates. Furthermore, comfortable operators tend to be more productive operators. Reduced fatigue
may translate into fewer errors, higher efficiency, and less downtime. Over time, these improvements in productivity can offset the initial investment in ergonomic equipment, leading to long-term cost savings.
ENERGY SOLUTIONS Energy costs represent a significant expense for many warehouses, typically accounting for around 15% of a non-refrigerated warehouse’s operating budget. Recent global events have further complicated the energy landscape, leading to price volatility and supply concerns. However, innovative power solutions are offering a path forward. Lithium-ion battery technology is a key solution in the material handling industry. In certain applications, these advanced batteries may offer several advantages over traditional lead-acid batteries, many of which can translate directly into cost savings. Firstly, some lithium-ion batteries deliver
more usable energy per charge compared to their lead-acid counterparts. This increased energy efficiency means more operational time for every unit of electricity consumed, potentially leading to lower energy costs over time. Secondly, lithium-ion batteries support opportunity charging – the ability to quickly recharge during short breaks without damaging the battery. This feature can significantly reduce downtime and boost overall productivity, as equipment can be kept in operation for longer periods without extended charging breaks. There is also no need to allocate warehouse space for battery charging and storage, providing more usable workspace – a helpful cost saver when property prices are at a premium. Maintenance is another area where lithium-
ion technology shines. These batteries require virtually no maintenance compared to lead-acid batteries, which need regular watering and off- gassing. This reduction in maintenance not only helps cut direct costs but also increases equipment uptime. While the initial investment in lithium-ion
technology may be higher, the long-term benefits often outweigh the upfront costs. With their longer lifespan, faster charging capabilities, and reduced maintenance needs, lithium-ion batteries offer a sustainable and economical energy solution for modern warehouses. Thin plate pure lead (TPPL) batteries present another promising alternative in the evolving energy landscape. Like lithium-ion, TPPL produces zero emissions and enables opportunity charging but offers a lower acquisition cost, attributes that make it a strong consideration as a lift truck power option for some warehouses.
THE VALUE OF USED EQUIPMENT While cutting-edge technology can offer significant benefits, it's not always necessary or feasible for every operation to invest in brand- new equipment. This is where the market for high-quality used equipment comes into play.
Opting for pre-owned equipment can be an
excellent way to access reliable, efficient machinery at a fraction of the cost of new models. Good quality equipment is designed for longevity, meaning that even second-life machines can provide excellent value when properly maintained. When considering used equipment, it's crucial
to choose reputable suppliers who thoroughly inspect and/or refurbish their stock. Many offer warranties on used equipment, providing peace of mind and protection against unexpected issues. Used equipment can be particularly beneficial
for smaller operations or those looking to expand their fleet without incurring significant capital expenses. It allows businesses to access the equipment they need to grow and improve efficiency while adhering to budget constraints.
BRINGING IT ALL TOGETHER As warehouses and logistics operations continue to navigate the challenges of rising costs, a multi-faceted approach to cost reduction is essential. By leveraging advanced technologies like telemetry and operator assistance systems, investing in versatile and ergonomic equipment, embracing energy-efficient solutions like lithium-ion batteries, and considering high- quality used equipment, businesses can create a more efficient, safe, and cost-effective operation. While the initial investments in some of these solutions may seem substantial, the long-term benefits often far outweigh the costs. Increased productivity, reduced downtime, improved safety, and lower operational expenses can lead to significant savings over time. As you consider how to optimise your
warehouse operations and reduce costs, it's worth exploring the full range of solutions available in the market. Yale Lift Truck Technologies offers a comprehensive portfolio of products and services designed to address these challenges head-on. From advanced telemetry systems like Yale Vision and versatile equipment to lithium-ion powered trucks and high-quality Yale Used options, Yale is at the forefront of developing real-world solutions for the complex challenges facing today's warehouse and intralogistics operations. By carefully evaluating your needs and
exploring the innovative solutions available, you can position your operation to not just survive but thrive in today's competitive business landscape.
Yale Lift Truck Technologies
www.yale.com
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