COMMENT WATLOW
The data driven requirements of the thermal loop
Peter Sherwin, global business development manager of heat treatment at industrial heating technology manufacturer, integration throughout the entire thermal loop.
H
eat treatment has entered an era of digital transformation. With stringent standards being enforced, the industry’s push
towards digitalisation is less a matter of choice and more a mandate for survival and growth. In this article,
Precision and control are paramount to heat treatment processes. However, although an increase in data could offer insights to optimise processes, without proper integration and analysis tools, this wealth of data remains underutilised. the information they collect. This challenge is not just about collecting data — it’s about translating it into within the thermal process include increased optimised energy utilisation. So, should the industry adoption of the latest Industry 4.0 methodologies? If so, how should this be approached?
DATA, DATA, EVERYWHERE Maintaining accuracy during heat treatment processes is vital to ensure components meet the industries such as aerospace. How a material is heat treated will determine how it performs, its resistance to wear and tear and its conformity to industry standards.
By effectively capturing and analysing data across the thermal process, businesses can uncover to better performance metrics such as Overall
THE CRITICAL COMPONENTS The thermal loop is at the core of the heat treatment process, comprising various components enhance heat treatment processes by providing predictive load management capabilities and
16 October 2024 Irish Manufacturing
energy monitoring and control, employing factors and lessen adverse effects on electrical infrastructure.
The design of the heaters plays a fundamental
achieved with traditional mechanical contactors. Advanced computational engineering allows for systems. Improved temperature uniformity in today\s thermal loop systems is a direct result of these advancements. Temperature sensors are crucial, measuring the
controllers, which adjust the power output to Finally, a robust data management system is raw data and provide the replay and reporting necessary to meet the standards.
INTEGRATION OF THE THERMAL LOOP COMPONENTS lag in integrating the many elements within the thermal process. Each component might operate the system leads to missed opportunities for performance improvement and energy savings.
This disconnect poses several challenges, including
wastage. To overcome these challenges, a holistic approach to data integration is imperative, where every segment of the thermal loop, from electrical as one and communicates seamlessly, enabling full optimisation of the process. choosing the right components, and putting them together, is a far greater challenge. This is where the underlying concept behind its entire offering of thermal solutions such as sensors and integrated power controllers, is of the thermal loop. When each part of the thermal loop
communicates effectively with the others, the result adjust parameters, reduce energy consumption and foresee maintenance needs, leading to enhanced of this digital era. A merged design between heaters, sensors, PID controls and power controllers integrated into an response and tight control of process parameters. With the march towards Industry 4.0 methodologies, the heat treatment industry must strongly consider this digital shift. The incorporation of Industry 4.0 technologies is not merely an enhancement but a necessity for those who wish to remain competitive.
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