ROBOTICS
EFFICIENCY GAINS THAT COMPOUND AS YOU SCALE
The efficiency story is not just “robots are faster.” It is how gains accumulate as you scale from a single task to a coordinated system:
Single station: Replace a repetitive or high-precision task with a programmed path. You cut micro-stoppages and scrap locally, and you start programming offline, so improvements stop stealing line time.
Multi-robot cell: Coordinate robots and tooling with collision avoidance and cycle-time optimisation. You standardise programs, reuse templates, and validate in the virtual twin, so changes ship predictably.
Integrated line/plant: Connect robots with conveyors, sensors, and controllers; simulate I/O and advanced logic; and link to PLCs via open connectors (e.g., FMU/ RRS-2/VRC). At this stage, teams routinely see ~75 per cent reductions in commissioning time because debugging moves into the model—and customers have reported up to 80 per cent faster programming when OLP becomes the default.
What changes is not just speed; it is the operating rhythm. As designs evolve, program updates flow from CAD to the workcell through the same data model, preserving continuity from engineering to execution.
IMPACT ON LABOUR AND SAFETY Treat robots as a safety instrument and a skills escalator and the workforce benefits. Human- robot collaboration can be modeled up front, including ergonomics and safeguarded zones, so
hazardous and high-strain tasks shift to automation while people move into programming, supervision, quality, and maintenance. The ability to simulate human behaviour and robot collaboration, paired with virtual commissioning that lets operators train in a realistic digital environment, reduces ramp risk and improves day-one safety on the floor.
INTEGRATION WITH AI, IOT, AND DIGITAL TWINS
Robots are the “hands,” but the step-change comes when you wire those hands to “eyes and brains.” In practice:
AI in the loop: Automatic collision- free path generation and even robot recognition in point clouds accelerate programming and changeovers in complex environments.
IoT + PLC/MES connectivity: Standards-based links (e.g., OPC UA/ DA) and controller co-simulation move logic validation upstream, so the first physical run behaves like the tenth.
The digital twin as the planning ground: With design-to-execution continuity (CATIA/SOLIDWORKS DELMIA Robotics), a product tweak or new variant updates process plans and robot trajectories automatically, preserving takt and quality without extended downtime.
THE END RESULT ON THE MANUFACTURING SUPPLY CHAIN The result is a supply chain that can re-plan quickly and execute the new plan without pausing the line. The benefits are clear. Modern manufacturing companies implementing comprehensive robotic solutions report a 30 per
cent reduction in operational costs alongside a 25 per cent improvement in order accuracy. These gains prove particularly valuable for businesses managing complex global supply networks where precision and speed determine market success.
FUTURE TRENDS
Three signals stand out. First, collaborative robots (cobots) are broadening access to automation on high-mix, small-batch lines, which are often the hardest places to justify traditional cages. Second, autonomous mobile robots (AMRs) are standardising intralogistics, shrinking the gap between production rates and material availability. Third, Robotics-as-a-Service (RaaS) and cloud delivery are lowering the barrier for SMBs, making OLP and virtual commissioning accessible without heavy infrastructure. Underneath it all, expect offline programming and controller-accurate simulation to become the default path to production, with multi- brand native code generation and open PLC connectivity as must-haves rather than nice-to- haves. Independent research already recognises this direction, with DELMIA Robotics ranked Number One in offline programming for industrial manufacturing thanks to its workflow-wide simulation focus and PLC-agnostic ecosystem. Robotics is the execution layer of a data- driven supply chain - linking design, production, and logistics into one model so factories can move from point fixes to continuously optimised, end-to-end operations. If your roadmap for robotics in manufacturing and robotics in supply chain starts in the virtual twin and ends with native code on synchronised robots and movers, you are building for the way the supply chain now works.
DELMIA
www.3ds.com/products/delmia/
UKManufacturing Autumn 2025
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