UKM-AUT23-PG10+11_Layout 1 28/07/2023 09:23 Page 11


POWER


FOSTER A CULTURE OF CONTINUOUS IMPROVEMENT


OPTIMISE PRODUCTION PROCESSES Streamlining production processes not only reduces energy consumption but also improves productivity. Identifying bottlenecks by closely analysing the production workflow helps companies take proactive measures to resolve them, using methods such as reorganising workstations, redistributing tasks or implementing automation technologies. Eliminating unnecessary steps is another crucial aspect of streamlining production processes and reducing energy consumption - many manufacturing workflows tend to have obsolete steps that consume energy without contributing to product quality or functionality. Implementing lean manufacturing principles is another effective strategy to reduce waste and minimise energy-intensive processes. Lean manufacturing focuses on identifying and eliminating non-value-added activities or practices within the production system. This approach emphasises continuous improvement, waste reduction, and the efficient use of resources.


EMBRACE RENEWABLE ENERGY Consider integrating renewable energy sources into the manufacturing facility. Installing solar panels, wind turbines, or utilising geothermal energy can generate clean and sustainable power, thereby reducing reliance on grid electricity as well as increasing energy security and independence. By generating power on site, manufacturing facilities become less reliant on external energy suppliers and are less vulnerable to fluctuations in energy prices or supply disruptions. Although the initial investment may seem substantial, the long-term savings and positive environmental impact make it a worthwhile endeavour. Over time, the cost of generating renewable energy can be significantly lower than purchasing electricity from the grid, especially when we consider potential incentives from government sources, tax credits, and reduced operational costs. By investing in renewable energy infrastructure, manufacturers can stabilise their energy costs and potentially generate additional revenue by selling excess energy back to the grid.


Make energy efficiency an integral part of the company culture. Encouraging regular communication and feedback among employees regarding energy-saving ideas and initiatives, as well as implementing a way of sharing best practice knowledge for the processes and machines within the facility means that energy saving can be a company-wide initiative which all employees are invested in. Defining and implementing key performance indicators (KPIs) related to energy consumption, such as overall energy consumption per unit of production, or percentage of renewable energy utilised, manufacturers can monitor their progress and identify areas for improvement. By fostering a culture that values energy-saving efforts, manufacturers can create a sense of ownership and encourage continuous improvement. The rising energy costs in all industries can indeed be threatening to businesses, but it also presents an opportunity for manufacturers to embrace energy-saving practices and drive positive change. Implementing some of these energy-saving measures will not only lead to substantial cost savings but also demonstrate a commitment to sustainability and environmental responsibility. Remember, saving energy is not only beneficial for individual businesses but also contributes to the greater goal of a sustainable future for the entire


manufacturing sector and the UK economy as a whole. Let us embrace energy efficiency to overcome challenges and build a resilient and thriving manufacturing industry. This year, at Advanced Engineering, visitors will be able to experience the event’s sustainability trail, showcasing exhibitors that have a product or service that helps reduce our impact on the environment. To experience this, and much more, register for a ticket on the Advanced Engineering website.


Advanced Engineering www.advancedengineeringuk.com


UKManufacturing Autumn 2023


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