FEATURE Logistics NAVIGATING SUPPLY COMPLEXITY
Pascal Degen, Vice President of Global Supply Chain Management at Bachem, explains the challenges faced by pharmaceutical CDMOs in a VUCA world
P
harmaceutical supply chains are becoming increasingly vulnerable to a range of disruptions. From geopolitical upheavals to natural disasters, the unpredictability of the modern world demands innovative strategies for maintaining stability in the face of disruption. Contract Development and Manufacturing
Organizations (CDMOs) play a critical role in navigating these challenges by ensuring the consistent production and delivery of life-saving medications. There is a pressing need for CDMOs to address these supply chain challenges in a volatile, uncertain, complex, and ambiguous (VUCA) environment, and to implement strategies for resilience in the face of global uncertainty.
Since 2000, the pharmaceutical industry has faced a series of global crises that have exposed vulnerabilities in supply chain operations. For and early 2022, 255 trials were initiated or completed mid-2023, this number plummeted to 33, an 87% reduction. This stark drop underscores the ripple operations.
Pharmaceutical manufacturing involves managing extensive, intricate supply chains. CDMOs – tasked with ensuring compliance with regulations, • International regulatory requirements complicating cross-border operations. • Over-dependence on certain geographic
regions and manufacturing makes companies vulnerable to localised disruptions. • Batch manufacturing limitations
with longer lead times and risks such as workforce shortages and logistical challenges These challenges were made more prominent during the COVID-19 pandemic, which caused widespread shortages of essential drugs and materials.
CDMOs are implementing proactive measures
to strengthen supply chain resilience. A robust framework for resilience is built on four 1. Visibility
ensures early detection of potential disruptions.
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processes allows for swift corrective measures, minimising downstream impacts. 2. Flexibility
sourcing materials from a more diverse pool of suppliers and scalable manufacturing processes, enable CDMOs to respond to changing conditions single-source suppliers and mitigates bottlenecks. 3. Collaboration suppliers, manufacturers, and logistics providers 4. Control and Transparency communication, robust data management, and trust across the supply chain. Transparency in operations ensures alignment with stakeholders and mitigates risks.
Innovative technologies are playing a pivotal
role in reinforcing pharmaceutical supply chains. Tools such as predictive analytics and blockchain analytics are helping to improve traceability and decision-making, and streamline operations. CDMOs are also seeing technological advancements in production methods, such as manufacturing methods remain commonplace, the integration of cutting-edge technologies is gradually reshaping the industry for the better. The pharmaceutical industry must adapt to a world where disruption is the norm. Key • Diversifying supply chains
mitigate risks. • Strengthening partnerships
relationships with stakeholders to promote more collaborative relationships. • Investing in technological innovation
resilience. • Improving agility systems capable of responding to sudden changes in demand or supply conditions.
Bachem
www.bachem.com
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Automation | February 2025 29 Data from legacy Machines
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