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PC-OCT24-PG06.1_Layout 1 17/10/2024 14:22 Page 6


COMPRESSORS & COMPRESSED AIR


OIL-FREE BECOMES THE PREFERRED OPTION FOR MANY


Niccolò Casini, product manager ELGi


Compressors Europe, outlines the top seven advantages of oil free air compressors


T


he term ”oil free compressor advantages” stands out as a critical factor for people looking for efficient and dependable solutions in the world of air compressors. Because of its multiple advantages, an oil free air compressor is a vital instrument in a wide range of industrial applications. Here, we will look at the benefits of an oil free air compressor and explain why it has become the preferred option for many companies.


1. Zero contamination


An oil free air compressor, as the name implies, does not use lubricating oil in the compression chamber. This is a big benefit since it removes the possibility of oil contamination in compressed air. This is a game changer in sectors where compressed air quality is critical, such as food and pharmaceutical industries. Oil free compressors provide clean compressed air that is ideal for delicate processes.


2. Enhanced compressed air quality A silent oil free air compressor is intended to produce high-quality, oil free compressed air. Among all the oil free compressor advantages, this is critical in applications such as painting and spray finishing, where even a trace of oil can harm the finished product. With an oil free compressor, you can get flawless performance with zero risk of contamination.


3. Reduced maintenance Traditional oil-lubricated air compressors necessitate routine maintenance to replace filters and manage oil changes. The best oil free air compressor models, on the other hand, dramatically minimise maintenance requirements, resulting in lower overall running costs. For this, choosing right from the oil free air compressor manufacturers like ELGi is essential.


6 OCTOBER 2024 | PROCESS & CONTROL 4. Quiet operation


A silent oil free air compressor is designed to work quietly, making it appropriate for locations where noise pollution is an issue.


5. Energy efficiency


Oil free air compressors are well-known for their energy-saving capabilities. They use cutting-edge technology and designs to reduce energy use and, as a result, utility bills. These energy savings by an industrial oil free compressor can be significant for large industrial operations.


6. Lower environmental impact Per year, it is estimated that 2 million litres of oil are released into the environment. Because there is no oil used for the lubrification of the rotors of the oil free screw air compressor, there is no oil released into the environment, leading to a lower environmental impact.


7. Wide range of applications Oil free compressors' versatility makes them suited for a wide range of applications, from pharmaceutical production to food and beverage processing. Their capacity to provide clean, oil free air ensures that they can suit the needs of many sectors. The oil free compressor advantages are numerous and unmistakable. Whether you need a compressor to assist industrial processes or a silent oil free air compressor for sensitive applications, the advantages of oil free technology are obvious. Oil free compressors in the UK by ELGi are suitable for UK manufacturing companies looking for efficient and dependable compressed air solutions, with benefits ranging from reduced maintenance and longer equipment life to enhanced air quality and lower environmental impact.


ELGi Compressors Europe www.elgi.com/eu/


REPAIR OR REPLACE?


ir compressors play a critical role in various industries by transforming power into potential energy stored as pressurised air. An understanding of the maintenance requirements of your air compressor can prevent unexpected downtime and reduce overall cost. Certain parts of an air compressor need more maintenance and replacement than others. These include: · Air Intake Filter: The air intake filter cleans the ambient air that the compressor sucks in for compression and needs frequent checkups · Check Valve: The check valve ensures that the compressed air flows from the compression chamber into the air/oil tank and separator. · Oil Separator: The oil separator ensures that the compressed air is cleaned of oil before it is supplied to the end user. · Dust Filters: These prevent damage and performance loss caused by dirt in the internal system. · Vents, Belts, and Bearings: These parts are affected by accumulation of dirt and oil. While repairs can address many issues, it is sometimes more cost-effective to replace the whole unit. At times certain indicators point toward a replacement: · Changes in usage demands · Decreased efficiency · Difficulty in finding parts · Frequent breakdowns


A


Deciding whether to repair or replace your air compressor can be a difficult decision. The initial cost of a new unit and the downtime associated with installation may not be just in some situations. However, a new unit is likely to be more energy- efficient and may cover the cost with a higher return on investment.


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