| Power-to-X
signed in 2019, which forms the basis for increased collaboration around fossil-free hydrogen for fuel production, electrification and electricity supply.
Also looking at the possibilities of hydrogen production integrated with offshore wind, in particular floating offshore wind, is Simply Blue Group, headquartered in Cork, Ireland. Floating offshore wind is the dominant market segment in Simply Blue Group’s portfolio, with a pipeline of over 10 GW of floating offshore wind across the globe. “These projects offer a fantastic opportunity to harness renewable energy at scale that could be used to power large scale e-fuel production plants”, the company says. Speaking about Simply Blue Group’s focus on the integration of e-fuels production with floating offshore wind, Michael Galvin, director of hydrogen and sustainable fuels, said: “The focus on e-fuels developments such as this is a natural progression for Simply Blue Group as we harness the abundant energy from our offshore projects.
“The concept of integrating large scale floating offshore wind farms with large onshore e-Fuel production facilities offers many advantages. These e-fuel production plants will be very flexible meaning they can respond rapidly to the available wind energy and increase or decrease the e-fuel production to suit the weather conditions. For example, e-jet fuel production for the aviation sector can be varied to stabilise the electricity grid due to changing wind conditions or due to changes in electrical demand on the grid.”
Around the world, notes Simply Blue Group, governments and industries are accelerating their efforts as they strive for “carbon neutral” and already, ambitious legislation and incentives to deal with this challenge are in place in several regions, most notably in Europe where targets are set for renewable fuels use with some specific sub mandates for e-fuels due to take effect shortly.
Another proponent of offshore hydrogen production is Nantes-based Lhyfe, a French green hydrogen pure play. It has signed an MoU with French shipbuilder Chantiers de l’Atlantique with the aim of developing offshore hydrogen production platforms.
This agreement comes as Lhyfe and Chantiers de l’Atlantique, who have been working together for 18 months as part of the SEM-REV project on the co-development of a pilot system for offshore hydrogen production, prepare to launch what they describe as “the world’s first offshore renewable hydrogen production demonstrator”, in September 2022, off the coast of Saint-Nazaire, France
Power to heat
Germany’s largest heat accumulator, on Vattenfall’s site at the Reuter West CHP plant in Berlin – adjacent to the existing power-to-heat
Right: Industrial-scale heat pump under development by MAN Energy Solutions
plant, the largest in Europe – is expected to be commissioned at the start of next year. At 45 m high, with a diameter of 43 m and a capacity of 56 million litres, the accumulator will store district heating water at a temperature of 98°C.
Together with the power-to-heat plant, which converts surplus wind or solar energy into heat on site, the heat storage will help to make better use of surplus renewably generated power from the grid. Other local waste heat sources can also be connected to the accumulator as required. With a thermal output of 200 MW, the accumulator can supply heat for 13 hours – “even in very cold weather.”
Vattenfall Wärme Berlin AG supplies municipal heating to around one third of the buildings in Berlin, and the owners and occupants of these buildings have “outsourced one of the most pressing challenges of our time: they no longer have to worry about achieving CO2
-free heating”, says Vattenfall,
whose goal is to be climate neutral by 2040, with “decarbonisation of the municipal heating supply key in reaching this goal.”
Electric steam
Elsewhere in Germany, at the BASF site in Ludswighafen, BASF and MAN Energy Solutions have entered into a strategic partnership with the aim of constructing one of the world’s largest heat pumps. The project is intended to help establish the use of low carbon technologies in chemical production and reduce the site’s natural gas consumption. As a first step, the project partners are conducting a feasibility study that is expected to be completed by the end of 2022. The planned large-scale heat pump will enable production of steam for the site using electricity from renewable energy sources, tapping waste heat from the cooling water system at BASF as a source of thermal energy. By integrating the planned heat pump into the site’s production infrastructure, it is estimated that up to 150 metric tons of steam can be
produced per hour, equivalent to a thermal output of 120 MW. The project could reduce CO2
emissions at the site by up to 390 000 metric tons per year. At the same time, it would make the cooling water system more efficient and less dependent on climate and weather conditions.
Steam is the most important source of energy in the chemical industry, MAN ES and BASF note. For Ludwigshafen, BASF requires around 20 million metric tons of steam per year. The plants at the site use much of this as process steam in production, for example, to dry products, heat up reactors or for distilling. Around half of the steam required at the Ludwigshafen site is already produced by recovering heat from production facilities using a low-CO2
process.
The remaining steam demand, about 50%, is met by gas fuelled power plants. “We want to reduce our CO2
emissions by
25% by 2030”, says Dr Martin Brudermüller, chairman of the board of executive directors of BASF SE. “The use of technologies such as large heat pumps, which already exist and can be scaled up to industrial size, brings us a lot closer to this goal”, and has the potential to be deployed at other BASF sites. Dr Uwe Lauber, CEO of MAN Energy Solutions, noted that space heating and process heat account for around one-third of German greenhouse gas emissions. “Together with BASF, we want to address this significant lever with an innovative solution. We are convinced that our heat pump solution can make a decisive contribution to a climate-friendly supply of steam at the Ludwigshafen site.” “The transformation that lies ahead of us requires, above all, openness to new technologies”, said Dr Uwe Liebelt, president European Verbund* sites, BASF. “In Ludwigshafen, we are testing and developing several technologies and alternative processes to replace fossil fuels – this includes the electrical production of steam.”
* Ludswighafen, the world’s largest chemical complex owned by a single company, is one of six BASF “Verbund sites”, which have been developed with two in Europe, two in North America and two in Asia. A seventh is under construction, at Zhanjiang, Guangdong, China.
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