REPORT | NORTH AMERICA
TUNNELS FACILITATE WATER FLOW
Water system upgrades are keeping the North American tunnelling industry busy. Keren Fallwell reports
Above:
Big Tex, a Robbins TBM, is boring the Mill Creek Drainage Tunnel in Dallas, and is the largest
hard-rock TBM ever used in the US
President Biden’s US$1.2 trillion infrastructure spending plan, passed by the US Senate in August, will give a welcome leg-up to improving the US’s transport and utilities networks, and no doubt provide work for the tunnelling industry. Among the projects that may benefit from the
Infrastructure Investment and Jobs Act is the long- delayed Hudson rail tunnel connecting New York and New Jersey. But while industry waits to see where the money will
be spent, there are plenty of projects underway, and many of them are upgrading water and wastewater systems in Canada and the US. Among them is the five-mile Mill Creek drainage relief tunnel in Dallas which is setting records for the US
22 | November 2021
tunnel industry. The Robbins main beam TBM, named Big Tex, is the largest hard-rock TBM ever to bore in the US, and the first dual-diameter machine. Earlier this year, Southland/Mole Joint Venture
successfully made the conversion from 11.6m to 9.9m at 1.8 miles into the bore. The two sizes were required because of the different flow rates for the upstream and downstream sections of the tunnel. To achieve the conversion, the TBM features a
specialised cutterhead with removable spacers and adjustable bucket lips. Deep below Lake Ontario, contractor Southland
Holdings has also set a Toronto city record with progress on the 2.2-mile Ashbridges Bay Outfall tunnel using a Robbins single shield TBM. The crew completed 30 rings
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