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NUCLEATORS AND CLARIFIERS | ADDITIVES


Nucleating and clarifying agents speed crystallisation and can enhance processing, appearance, and performance across a range of polymers and applications. Jennifer Markarian reports


Defining a clear advantage


As the plastics industry seeks to improve sustain- ability, material formulators are looking for ways to reduce material consumption and to make greater use of recycled resins. Clarifiers and nucleating agents are among the available tools, allowing physical properties to be enhanced to support downgauging, lift performance of recycled resins, and (in the case of clarifiers) to improve clarity. Clarifiers and nucleating additives can deliver


productivity benefits, too. By speeding crystallisa- tion of the polymer, it may be possible to lower processing temperatures and reduce cycle times to save energy and reduce production costs. A broad range of nucleating chemistries are available, extending from talcs, metal oxides, sodium benzoate and organophosphates to soluble nonitol and sorbitols, including DMBDS (dimethyldiben- zylidene sorbitol). Nucleators and clarifiers are used widely in PP,


where their ability to modify the polymer can frequently allow the polymer to be used to substitute other, more expensive or potentially less recyclable, resins. The continued growth of PP in areas such as


www.compoundingworld.com


packaging is driving increased use of nucleators. “In the packaging space, PP is being enhanced with nucleators to boost physical properties, enabling replacement of polystyrene (PS) and high-impact PS (HIPS), especially in thin-wall injection moulded applications,” says Bhavesh Gan- dhi, Global Product Line Manager, Plastic Additives at Milliken & Company. “Milliken’s Hyperform HPN performance additives for PE and PP help improve shrinkage behaviour to avoid warpage, and also help optimise the balance between stiffness and impact.” Milliken’s latest Hyperform grades for nucleating thermoformed PP are HPN 909ei and HPN 500ei. Both products improve optics, including reducing haze and yellowing, to give a “cleaner, newer appearance,” says Gandhi. The Hyperform HPN 500ei nucleator improves stiffness while maintain- ing impact performance and helps improve the material’s heat deflection temperature. The Hyperform HPN 909ei nucleator is designed to address migration concerns, especially in food contact applications. “It eliminates one ‘Specific


Main image: Nucleators such as Milliken’s new Hyperform HPN 909ei for thermoformed PP improve performance and appear- ance while simplifying migration testing


June 2021 | COMPOUNDING WORLD 57


IMAGE: MILLKEN & COMPANY


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