REINFORCEMENTS | MATERIALS
While glass fibre has traditionally been the reinforcement of choice for thermoplastic compounders, a number of alternative material and format options are emerging. Mark Holmes learns more
Reinforcing options for polymer compounds
Fibre-based reinforcing materials are widely used in plastics compounds, providing an effective and affordable means of modifying performance properties such as strength and stiffness. Glass continues to be the most important and widely used fibre for polymer reinforcement but other fibres are also used, with carbon fibre increasingly being employed in lightweight thermoplastic compounds as costs fall and availability of recycled grades improves. While most compounds use short or long fibre reinforcements, non-fibre options — such as solid or hollow glass spheres — are also emerging. Transportation continues to dominate the long
fibre reinforced thermoplastics (LFT) market, according to Avient Corporation, which purchased long fibre reinforcement technology specialist Plasticomp in 2018. “Historically, automotive has relied heavily on long glass fibre reinforced polypro- pylene in its quest to lighten vehicles and improve fuel economy, in addition to lowering emissions to meet regulatory requirements,” says Eric Wollan, General Manager, Long Fiber Technologies. “Widespread use of these materials will continue
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and increase as build numbers grow. Most automo- tive parts that can benefit from metal-to-composite conversion using long glass fibre polypropylene have already been converted. Remaining metal parts that will benefit from conversion require higher performing materials, which bodes well for long glass fibre reinforced engineering resins, as well as the adoption of carbon fibre reinforced materials when they can economically be justified,” he says. “Electrification is not going to end automotive’s
mass reduction quest as lighter weight vehicles have greater range. The migration to electric vehicles is actually increasing performance require- ments,” Wollan adds. “Metal replacement has always been the
bread-and-butter application segment for long fibre compounds and that will continue to be the case in transportation and other markets where the increasing desire for applications to be more portable is driving material change away from metals. All major OEMs around the globe also have sustainability initiatives in place and these have designers and engineers increasingly inquiring
June 2021 | COMPOUNDING WORLD 33
Main image: Long fibre reinforced
thermoplastics (LFT) com- pounds provide good metal replacement opportunities in sectors such as automotive, whatever powertrain technologies are used
IMAGE: AVIENT
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