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Electrically conductive | additives


Increasing use of electronics and tighter ESD and EMI regulations mean demand for electrically conductive compounds is on the up. Peter Mapleston takes a look at some of the latest additive technologies


Demand grows for electrically conductive compounds


The whole area of electrically conductive compounds is buzzing right now. Among suppliers of carbon-based additives, the latest product offerings include refined versions of traditional carbon black, single and multi-wall nanotubes, and a completely new material based on a web of carbon fibres. Another relative newcomer to this sector has developed a technology that integrates conductivity directly into the polymer chain. There is also considerable movement in anti- static additives, while several key compounders are introducing new products for end-use applications and discussing latest applications.


A new form of carbon What is described as a revolutionary porous carbon material, developed and discovered in the chemistry laboratories of Delft University of Technology in the Netherlands, enables lightweight, electrically conduc- tive and thermally conductive solutions for plastics materials. The building blocks of the CarbonX material - now being further developed and offered in sample quantities by a company of the same name - are


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chemically-linked nanofibres that form a 3D-network. This structure, which is said to be unique, allows for very good mixing and interaction with many polymers. CarbonX differs from carbon nanotubes (CNTs) and


carbon nanofibres (CNFs) in terms of morphology, structure and performance, says Daniela Sordi, chief technology officer at CarbonX. Most notably, the 3D network structure creates aggregates measuring a few microns in size that are highly porous (87% by volume) and isotropically shaped (the aspect ratio is close to one). This contrasts with the almost two-dimensional form of CNTs and CNFs, which are typically character- ised by very high aspect ratios that often cause anisotropic properties when mixed in thermoplastics. Aggregates of fibre networks improve strength as well


as conductivity isotropically, Sordi claims. Anti-static, static-dissipative and conductive properties can be added by varying the loading. Preliminary mechanical tests in compounds with PA 6, PET and PC have shown stiffness enhancement comparable to use of glass fibres. “This is probably caused by the fibre-like structure inherently present in the carbon network building block and the


April 2016 | COMPOUNDING WORLD 27


Main image: Management of ESD is a key demand driver for producers of electrically conductive polymers


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