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Automotive Design


Fig. 4. The Fiat Punto’s new jounce bumper uses DuPont’s Hytrel TPE rather than PUR or rubber.


temperature range. It eliminates the need for metal or reinforced polyamide saturation cups and acetal or rubber rings normally used to increase energy absorption. The modified


Hytrel improves several characteristics, including mechanical performance (particularly under high strain conditions),


(TPE), it integrates several components into one to boost performance and reduce system cost. The jounce bumper is designed to absorb impact


and dampen noise, vibration and harshness (NVH) by preventing the metal shock absorber spring from fully compacting under load. The redesigned part uses a TPE in place of foam


polyurethane (PUR) or rubber, for high elastic recovery, durability and low stiffness variation over a wide


shape recovery, a balance between stiffness and low- temperature properties, and thermal stability. Several OEMs have tested the new design on


a variety of vehicles. The tests indicate a similar performance to PUR, but with lower part damage. After traversing 3,000km of cobblestoned roads, the Hytrel jounce bumper showed less than 3 per cent permanent deformation - some way below the industry target of 10 per cent, said DuPont. ●


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