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QUIGLEY SHOOTING ASSOCIATION NEWS


Quigley Shooting


Association by Ken Hall


Cast Black-powder Cartridge- rifle Bullets – bottom-pour or Ladle? I am often asked by relative newcomers to bullet casting “Which produces the best bullets, bottom-pour or ladle pouring?”


The answer, to my thinking, is that when casting large bullets of 400 grains or more, the ladle gives better results every time. This does not mean that using a bottom-pour melter is detrimental to good casting - most pistol-calibre bullets weighing less than 200 grains can be cast with that method and behave quite well.


However, large and heavy BPCR bullets have deep grease-grooves to hold as much lube as possible in order to keep the fouling soft and prevent barrel- fouling build up. It is in regard to these grooves that I prefer using a well designed lead dipper, which will force the molten lead deep into the grooves and produce sharp edges rather than rounded edges as often occurs with bottom-pour systems.


A common drawback with bottom-pour melters is that often, during a casting session, the pouring spout can get restricted by impurities etc and the flow of lead then becomes inconsistent, leading to a variation in bullet weight and a rounding of the sharp corners. This is almost impossible with the lead dipper.


At this stage I would like to stress that I refer to one of the excellent dippers supplied by RCBS, Midway and Lyman. Whilst I am partial to Lee products and often recommend their dies etc, their lead ladle is not to be recommended for casting large bullets as it just cannot produce an adequate flow rate due to its open top, spoon-type design.


The RCBS-type casting dipper can be submerged in the molten lead and, when removed, will safely contain a large quantity of lead, enough for the largest BPCR bullet. The design then allows for the dipper spout to be held horizontal against the sprue-plate of the mould and both the mould and the dipper rotated together so that the mould is now upright. This uses gravity to force the lead quickly into the mould ensuring that the grooves are fully filled.


Whilst in this position, the dipper can be safely rotated away from the mould without spilling the remaining lead and any impurities or dross is retained in the bowl allowing only the clean mix to enter the mould. With practice this operation becomes very slick and many fine bullets can be produced in a short time.


The illustrations overleaf hopefully show the difference between bottom-pour and the lead dipper when casting large bullets. You should notice an improvement even when casting small pistol bullets.


If you intend to try ladle casting and you need more room on your melting pot, it is quite a simple task to block off the pouring spout with a suitable self-tapping screw, then you can remove the valve mechanism and retain it so you can later return to bottom-pour if you choose. Alternatively, if you have not yet purchased a melting pot and wish to cast only with the dipper, then plain melting pots without pouring mechanisms are available.


Comments and questions please to; khall6548@aol.com


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