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locations, which would cause indentation. In Figure 5, a sample is shown at the end of testing. The test was manu- ally stopped to prevent further slippage of the sample off of the lower forces and to prevent sample contact with the cornered edges. We were unable to break any ablation samples with either the small or the large FPB settings, which indicates that the ablation castings show signifi- cantly higher ductility that the other processes. Several ablation samples were broken manually in order to inves- tigate the fracture surfaces.


tensile test


The tensile tests were performed in order to further charac- terize the mechanical behavior for the four casting process- es since FPB tests could not break any ablation samples. The tensile specimens were cut from locations A and B on each control arm (Figure 2). Two specimens from each location (from both the cope and drag sections) were ma- chined from each control arm. The specimen dimensions are given in Figure 6.


Tensile specimens were loaded under strain at a rate of 0.001/s. Specimens were tested to failure at laboratory room


(1)


Where: P, is the probability of failure at a value of x. The Weibull modulus m and the scale parameter xo


able value of the property. are the pa-


rameters used to characterize the distribution of the property being measured. The term xu


refers to the minimum allow-


Using the symbol F for the ultimate bending strength (UBS) for the four-point bending (FPB) test, substituting this for


temperature and relative humidity. After tensile testing, post-process analysis was performed to determine the yield strength, ultimate strength and elongation to failure.


Weibull analysis The Weibull analysis approach14


has been frequently used


to characterize the dispersion of the mechanical proper- ties. The Weibull distribution for a random variable x can be represented using the following form of the Weibull equation:10


Figure 3. Sketch of the four-point bending test geometry.


Figure 5. Sample at the end of testing in the larger FPB test setup.


Figure 4. Location C ablation sample at the end of testing in initial FPB test setup.


International Journal of Metalcasting/Fall 2011


Figure 6. Specimen dimensions for tensile testing. (Dimensions in mm).


39


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