-––
[
MANUFACTURING CAPABILITIES
& QUALITY ASSURANCE
]
–-–
COMBINED FACILITIES
Manufacturing Floor Area 200,000 sq. feet (18580 sq. meters)
Total Land Area 31 acres (125,000 sq. meters)
Bridge Crane Capacity 40-ton max. (36,288 kq)
Maximum Hook Height 37 feet max. (11.28 meters)
Fork Lift Capacity 30,000 Ibs. (13,608 kg)
FABRICATION
Vulcanizing Presses Digital Controlled, Flat belt, corners
Welding Sub Arc, Arc, Pulse Arc, TIG, MIG, Core Wire, Resistance, Electroslag,
Tube Welding, Track Welding, Large Turn Tables, Rolls, and Positioners.
Plate Roll 1 1/2” Thickness (38.1 mm)
Angle Roll 5” x 5” x 1” (127 x 127 x 25 mm)
Press brakes 5 ton through 400 ton (4536 through 362,880 kg)
Radial Expanders 5 ton through 400 ton (4536 through 362,880 kg)
1/2 through 96” diameter (13 mm through 25 m)
Shear .003 through 1” (.08 through 2.5 mm)
Flame and Plasma Cutting 4-torch computer controlled water table
Abrasive Blasting 16’ x 16’ x 24’, recirculating system (4.9 x 4.9 x 7.3 m)
Painting and finishing equipment
BELLOWS FORMING
Expanding mandrel forming from 1/2” (10 mm) to 30’ (9.1 m) diameter
Large bellows of unlimited diameter can be made in sections
Roll forming to 14’ (4.27 m) diameter
Hydraulic forming, 1200 ton (1,088,640 kg) press for heavy wall and
specialized toroidal bellows
QUALITY ASSURANCE
Compliance Senior Flexonics Quality Assurance System has been certified
to ISO 9001 and is in with ASME Section VII, Division 1, ASME B31.1
and ASME B31.3, AWS B1.1, AISI, ASIC, Stoomwezen and T.U.V.
Section VIII (U Stamp)
Section III (N Stamp)
Section III (NPT Stamp)
TEST CAPABILITIES AND DESIGN VERIFICATION TESTS
Various Fabric Test Fixtures Dead Weight Testing
Elevated Temperature/Pressure Fabric Expansion Joint Cycle Testing Hardness Testing
Fabric Belt Oven Tester Ambient Temperature Bellows Fatigue Testing
Durometer Hardness Elevated Temperature Bellows Fatigue Testing
Specific Gravity Seismic Analysis of Fabricated Components
X-ray 300KV – 10 MA and 5 MA Magnetic Particle, Vibration Analysis of Fabricated Components
Dye Penetrant, Zyglo, Ultrasonic and Eddy Current Testing Shock Loading Performance Testing
Mass Spectrometer and Halogen Leak Detection Bellows Spring Rate Testing
Positive Material Identification (PMI) Expansion Joint Deflection Testing
Hydro Testing Bellows Torsion Testing
Cycle Testing Burst Testing
Spring Rate Testing
1
© Senior Flexonics Pathway, 2000
All Rights Reserved
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