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CXV GLOBAL SMARTFACTORYTM VIAL COUNTER
Client: Global Life Science Manufacturer & Distributor Location: Ireland
Overall Business Outcome A large Clinical Diagnostics company, focused on quality control products and informatics solutions, sourced CXV Global’s SmartFactoryTM
Vial
Counter to transform their vial production process. Teir aim was to introduce greater quality control measures to their production process and reduce, by at least 50%, the time and costs associated with the vial counting and batch reconciliation processes. Te customer’s production site is filling 150 batches of vials per
year and is consuming up to 1,883 hours annually from the manual counting of vials and the reconciliation of the batches. Trough the implementation of
the CXV Global SmartFactoryTM Vial Counter, the digitisation of the customers manual vial counting and reconciliation process, saves over 50% of the time and costs in the current process, whilst increasing the automation ratio. Te resulting process efficiency savings increase the OEE of the manufacturing line whilst directly reducing the production costs.’
Customer Outcomes Achieved A single stand-alone portable CXV Global SmartFactoryTM
Vial
Counter reduces the time spent on reconciliation for all four lines by over 50%. Using one single solution, the organisation will increase its quality control process across all 4 lines, using the vial counting solution that can: • Move easily between production lines
• Support the full spectrum of vial colours in the customer’s product range
• Facilitates rapid changeover for counting different size trays and vials. Te new CXV Global SmartFactoryTM
Vial Counter
provides a stand-alone vial counting station, eliminating vial counting errors, whilst reducing the time taken to count vials by up to 50% when compared to
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typical manual vial counting and reconciliation procedures. Te system enables an additional 1,500 hours of additional production capacity in the first year, equating to 70 extra batches with an average size of 800 litres. With a current production
capacity of 200 batches annually, the time savings provided by the CXV Global SmartFactoryTM Vial Counter is sufficient enough to remove the need to deploy additional fill lines within a 5 year window, based on a 15% year-on-year growth of batch production. Trough the provision of the all in one Vial Counting station, utilising state of the art vision algorithms the CXV Global SmartFactoryTM
Vial
Counter provides an automated vial counter to accelerate batch reconciliation and ensures that accurate counts are recorded and auditable throughout the vial production process. Te customer can rest assured that the time it takes to carry out their large batch reconciliation process will be significantly reduced and 2 of the 3 people currently deployed to manually carry out this task can be redeployed elsewhere in the organisation to carry out higher value tasks.O
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info@cxvglobal.com
OCTOBER/NOMARCH 020
Customer Challenge
Reduce time spent on batch reconciliation by 50% across 4 production lines with a payback within 12 months.
50% reduction in cost of labour spent on initial vial count and reconciliation errors.
Improve quality control process by achievement of 100% counting accuracy eliminating human error and transposition inaccuracies.
FEBRUARY/VEMBER 2 2021 IMAGING AND MACHINE VISION EUROPE 15
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