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LASERSYSTEMS EUROPE News: 4


Deep learning augments laser cutting l Efficient bifacial solar cells produced l New hybrid cladding process developed l 3D-printed components installed in nuclear reactor l Bosch supplying equipment for battery production l Laser structuring increases hydrogen production efficiency


Feature: CO2 lasers


Greg Blackman on where CO2 lasers excel in materials processing


Analysis: Dissimilar metal welding 12


Jennifer Heßmann, Marcel Bachmann and Kai Hilgenberg explain a promising joining process that could help reduce the weight of vehicles


Feature: Shipbuilding Analysis: Micromachining


Daniel Holder shares how new USP laser technologies could facilitate the rapid micromachining of silicon wafers


Analysis: Steel welding


Rabi Lahdo and Stefan Kaierle describe a process that promises big benefits for heavy industry


Analysis: Beam shaping Analysis: E-mobility


Christian Geiger and Tony Weiss evaluate the readiness of current laser technologies for the mass-production of electric vehicles


Supported by the LIA 22


Joerg Volpp and Adrien da Silva investigate new beam shaping possibilities for high-power laser materials processing


24 20 14


Keely Portway looks at how laser technologies are optimising welding and cutting for shipbuilding


18 8 Analysis: Investment 28


Andrew May describes how ES Precision’s recent investment in new laser technology will unlock exciting application sectors


Analysis: Additive manufacturing 30


Manuel Henn, Matthias Buser and Volkher Onuseit combine additive and subtractive laser processes to unlock manufacturing possibilities


News from AILU


Dave MacLellan on how laser materials processing will help achieve 2050 carbon emission goals


LIA News


Application focus: Process monitoring


Florian Furger, Markus Danner and Roland Mayerhofer discuss how combining real-time readings from multiple sensors enables better control of high precision welding


Products


The latest equipment for industrial laser processing


Suppliers’ directory Find the suppliers you need


42 39 34


Eliana Fu, of Trumpf and formerly SpaceX, shares how additive manufacturing can aid humanity’s cosmological journey


36 32


Lasers continue forging a path towards a greener future


Matthew Dale, editor


The continual mention of green topics in our industry’s news and conference proceedings reveal that materials processing lasers show no signs of slowing down in helping realise a carbon-neutral future. Such topics include e-mobility, vehicle lightweighting, hydrogen production/ storage and increasing solar cell efficiency, all of which are covered within the folds of our Autumn issue. In the news section on page 4, half


the featured stories cover battery manufacturing for e-mobility, the development of highly-efficient solar cells, and improved hydrogen production. On page 12 we see batteries will be powering electric vehicles with lighter chassis, thanks to dissimilar metal joining enabled by a new welding process. On page 24 we are given a comprehensive overview of laser technologies in e-mobility production, with TUM researchers having evaluated their readiness for serial manufacturing. Battery technology is not the only


Editorial and administrative team Editor: Matthew Dale matthew.dale@europascience.com Tel: +44 (0)1223 221047 Managing editor: Greg Blackman greg.blackman@europascience.com Tel: +44 (0)1223 221042


Advertising team Advertising manager: Jon Hunt jon.hunt@europascience.com Tel: +44 (0)1223 221049 Production manager: David Houghton production@europascience.com Tel: +44 (0)1223 221034


Corporate team Managing director: Warren Clark warren.clark@europascience.com


Laser Systems Europe is published by Europa Science Ltd, 4 Signet Court, Cambridge, CB5 8LA, UK. Tel: +44 (0)1223 221030 Fax: +44 (0)1223 213385 Web: www.europascience.com l ISSN: 1759-0752


Subscriptions: Free registrations available to qualifying individuals. Subscriptions £120 per year for four issues to readers outside registration requirements. Enquiries to Europa Science, 4 Signet Court, Cambridge CB5 8LA, UK. Tel: +44 (0)1223 221030. Fax: +44 (0)1223 213385. ©2021 Europa Science Ltd.


While every care has been taken in the compilation of this magazine, errors or omissions are not the responsibility of the publishers or of the editorial staff. Opinions expressed are not necessarily those of the publishers or editorial staff. All rights reserved. Unless specifically stated, goods or services mentioned are not formally endorsed by Europa Science Ltd, which does not guarantee or endorse or accept any liability for any goods and/or services featured in this publication. US copies: Laser Systems Europe is published by Europa Science Ltd and distributed in the US by DSW, 75 Aberdeen Road, Emigsville PA 17318-0437. Periodicals postage paid at Emigsville PA.


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contender for providing electrical energy however, with hydrogen also showing great promise. In addition to the improved hydrogen production we learn of in the news, on page 28 Andrew May shares with us his ambitions to put ES Precision’s newest investment to work in cutting components for hydrogen fuel cells. The new 100W fibre laser was purchased using a government grant following slowed business during the pandemic, so May is keen to get the laser involved in new projects. In June, AILU delivered a webinar on


many of the above topics, highlighting their importance on the approach to the UN Climate Change Conference COP26 in Glasgow in November. On page 32 Dave MacLellan shares the highlights. It’s been a privilege as LSE editor to


see lasers help address the challenge of reducing CO2 emissions, and I look forward to how they develop as we approach the net-zero deadline of 2050.


WWW.LASERSYSTEMSEUROPE.COM | @LASERSYSTEMSMAG AUTUMN 2021 LASER SYSTEMS EUROPE 3


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