PACKAGING


unreadable barcode can pause robots, trigger task rerouting in the warehouse management system and require manual inspections by staff. Across automated facilities, robots


increasingly rely on reinforcement learning and computer vision to perform tasks such as picking, packing and material transport.  reduce handling errors, yet they still depend  Packaging studies show that 81 per cent


of consumers experiment with new products when packaging stands out, and 52 per cent change brands after design updates, illustrating how strongly visual cues guide decisions. In automated warehouses, labels serve a similar role for machines, when  needed to make accurate operational decisions.


WHY WAREHOUSE LABELS FAIL IN THE FIRST PLACE Label failures usually stem from material and environmental factors rather than printing alone. Standard paper labels often use general-purpose adhesives that weaken when exposed to temperature changes or moisture. Over time, this can cause labels to peel, curl or lose adhesion from pallets and racks. Almost 70 per cent of logistics operations report regular barcode readability issues


linked to poor label quality or conditions. Surface contamination adds another


challenge. Dust, oils and residue can prevent adhesives from forming a secure bond during application, further reducing durability. Understanding these factors helps facility managers choose resilient warehouse labelling solutions that maintain readability in demanding environments.


DESIGNING LABELS FOR ROBOTIC ENVIRONMENTS When facilities modernise automation infrastructure, they often redesign layouts,  the same strategic planning. Effective factory labelling solutions for automated environments typically incorporate several principles:


• Durable materials: Synthetic materials, such as polyester or polypropylene, can withstand temperature swings, moisture and abrasion better than standard paper labels. • Industrial adhesives: Rubber-based adhesives or specialised acrylic formulations provide stronger bonding on rough surfaces commonly found on pallets, metal racks and plastic containers.


• High-density data carriers: Two- dimensional codes, such as Data Matrix


or QR codes, store more information and include error-correction capabilities, improving readability even when partially damaged. • Strategic placement: Labels positioned within consistent scanning zones allow robots to read them quickly without repeated alignment attempts. • Redundant identification: Many advanced facilities combine barcode labels with radio-frequency  ensure reliable data capture even when one system encounters interference.


SMALL COMPONENTS, MAJOR AUTOMATION IMPACT Even the most advanced warehouse automation systems depend on simple, reliable labels. Peeling or damaged tags  safety risks. Durable materials, strong adhesives and strategic placement keep   are reliable, the factory layout for AMRs can deliver consistent operations throughout the facility.


Revolutionized www.revolutionized.com


FACTORY&HANDLINGSOLUTIONS | MARCH 2026


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