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IC-SUM24-PG08+09_Layout 1 20/06/2024 09:58 Page 9


EDITOR’S CHOICE


these toll processors can solve the problem of shortages and delays by procuring materials from partner surplus. Equipped with an up-to- date surplus goods database and foresighted contingency plans, they are therefore able to ease disruption and maintain smooth production. Furthermore, a well-established partner network gives access to the spectrum of other services, ensuring toll processors can offer genuine and bespoke end-to-end solutions. Besides full contract manufacturing, additional services can include custom packing and repacking, labelling, warehousing, logistics, administrative paperwork, import and export services, and batch traceability. With all these available from a single provider, this ensures an outsourcing solution that is complete, efficient and cost-effective. Problem-solving can also be seen in a toll processor’s emphasis on stock control, order forecasting, and cost and process optimisation. This focus increases agility and enables rapid reaction to demand and


effective production scheduling. As a result, toll processors can deliver end-to-end solutions even during periods of disruption.


ENSURING OPERATIONAL SAFETY


Manufacturers need complete trust in their toll processors to operate safely and comply with regulations. It is essential, therefore, that providers have a thorough comprehension of the current regulations for handling the full range of hazardous materials, as well as rigorous policies and procedures to ensure compliance. These will include conducting detailed risk assessments and making full use of Material Safety Data Sheets (MSDS). Experienced providers will also be ISO9001 certified, have exclusive COMAH facilities and be adept at processing and packing safely. Moreover, they will have the specialist plant and equipment necessary for the safe handling and processing of the spectrum of hazardous materials. Importantly, they will decline to work


with any hazardous materials for which they lack the required handling experience or facilities. Besides giving assurances of safety, having these policies, procedures, equipment and expertise in place also enables toll processors to overcome operational bottlenecks. Being fully equipped and prepared, production can be scaled up at speed, delivering manufacturers economy-of-scale savings without compromising quality.


Overall, partnering with an experienced toll processor is a highly effective way to overcome bottlenecks and supply chain disruption. Manufacturers can benefit from agile, full- service, end-to-end solutions, with the reassurance that partner networks can be used to source materials and services where required. As a result, they can ensure and smooth supply chain and minimise the impact of disruption on their operations and bottom line.


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INDUSTRIAL COMPLIANCE | SUMMER 2024 9


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