intrALogistics
‘sAfety time bomb’ As forkLift trAining And Assessments missed due to covid-19
operating without up-to-date training. “Prior to the COVID-19 pandemic, the number of operator tests taking place each year was fairly steady, but we saw declines in all areas in 2020,” says Laura Nelson, managing director for RTITB, the UK and Ireland’s leading workplace transport training accrediting body. “COVID-19 did of course present risks and challenges for training and assessment, but operators without the correct training also pose a serious danger to the supply chain.” Statistics from RTITB show that Counterbalance Lift Truck Operator
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tests declined by 24.7 per cent from 2019 to 2020, accounting for around 10,000 operators across all candidate types (Novice, Refresher, Conversion). The number of Counterbalance Lift Truck operators being tested for the first time was down by 29.2 per cent , with an even bigger decline of 32.8 per cent for Reach Truck operators. Overall, across all candidate types, there were around 2,400 fewer Reach Truck operator tests in 2020, compared to the previous year. “With the number of new operators down by around 30 per
cent and overwhelming demand in the supply chain, it begs the question of who is filling these gaps?” says Nelson. “Are untrained people operating trucks? Or are qualified operators working extremely long hours to cover the deficit and risking fatigue, which could also be jeopardising safe operation.” Refresher training also saw a significant decline, with Counterbalance and Reach Truck operator tests down by 22.2 per cent and 23 per cent respectively from 2019 to 2020. “Worryingly this means that almost a quarter of the
candidates due for refresher training are potentially out there operating without any update on skills – how long before there is a serious incident as a result of this?” says Nelson. “Some might suggest that these operators may have left the industry, but this is unlikely considering the huge demand on the supply chain during the pandemic.” As well as a decline in operator test numbers, Lift Truck Instructor examinations have also seen a huge dip of 50 per cent in 2020. This
TITB has revealed lift truck training and assessment statistics for 2020 which could indicate an upcoming ‘safety time bomb’, where thousands of candidates are
lack of instructors could also be a key contributor to the deficit in operator training and testing. “After 2020, many supply chain organisations need to catch up on their operator training,” says Nelson. “But with less instructors qualifying or re-qualifying, who is going to deliver this? “Though the pandemic has meant the training industry has had to
adapt, delivering both operator and instructor courses in a Covid- secure way is possible, and in most cases, there is no real need to delay training,” she continues. “In addition, the HSE suggests that eLearning can be used for operator training, and we have seen this really help training plans from falling behind in many organisations.” For example, RTITB eLearning programs can be used to help top up
a qualified operator’s knowledge so they can extend their refresher period, or can be used to provide comprehensive, engaging novice theory training. Courses are available for Counterbalance and Reach Truck operators, alongside many other equipment types, including Pallet Trucks, MEWPs, VNA, Order Pickers and Tow Tractors. Selected eLearning courses are also available for Plant and LGV training.
RTITB
www.rtitb.com/elearning Jungheinrich optimises LAW’s neW WArehouse spAce
cutting edge technology and optimised processes to deliver business and environmental advantages across Law Distribution’s supply chain operations. Located between Manchester and Liverpool,
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Law Distribution is a family run business that has been providing warehousing and distribution services since 1994. Specialising in logistic solutions for large national companies or for an ever-growing number of e-commerce customers. Law Distribution’s secure warehousing is one of the largest alcohol Bonds in Northern England and spans over 300,000 square feet across four sites. The company have recently had a new 130,000sq.ft. high bay distribution centre built on a lease back basis, which adds further exceptional quality storage capacity to accommodate the continued growth of their business. With a need for a seamless crossover, Law Distribution chose Jungheinrich’s lithium-ion VNA
UKManufacturing Summer 2021
aw Distribution and Jungheinrich UK have announced a long-term contract that will combine
trucks to combat ergonomic and efficiency challenges that the drivers faced with the previous outdated warehouse fleet, such as easily rotating 180 degrees within the working aisles and reaching height on the racking. Working closely with Jungheinrich’s Logistics Systems Specialists, the operators selected Jungheinrich’s VNA trucks which have been specifically modified for Law Distribution’s needs. Bespoke modifications include a split console
which contributes to easing operator control, allowing the driver to use both left and right hands to control as opposed to the singular modular system used previously, meaning the driver can easily box pick in comfort with added armrest and comfortable seating. The modified VNA trucks also enable the drivers to become more efficient and flexible by using the trucks' rotating feature and reaching heights of up to fifteen meters, making their work processes more streamlined.
Jungheinrich UK
www.jungheinrich.co.uk 33
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