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Advertisement: Cover Story


Advancements in British manufactured Corona Treating technology


Corona Discharge Treatment at atmospheric pressure for improving adhesion of various polymer substrates is now standard practice for most extrusion and converting lines


T


he past few years have seen some marked improvements in the production, reliability, machine interfacing and ease of


use of corona systems manufactured by UK based company Corona Supplies Ltd with their CSR+ range of corona power supplies. The CSR+ generation of Corona Power


supply represents an extension of the industry leading standard in reactive power units, the Sherman GXR range. CSR+ represents a significant step forward in terms of efficiency, reliability, functionality, standardization and ease of use hitherto not seen with existing systems. Nothing has changed, but everything has changed! Resonant load matching of the power supply output to that of the discharge treater station has always been the key to reliable, efficient, powerful corona treatment. CSR+ self- matching circuitry automatically tunes to load conditions (the treater station), using an output frequency operating in the range 10-25kHz. The sophisticated automatic matching circuitry enables the power unit to be 'plug and play' as connection to a different treater station does not require any set up time. Fast over- current detection circuitry prevents output stage damage, as short circuit (dielectric pin-hole), is detected within 1 output cycle. The CSR+


operator panel incorporates, a menu-driven, touch screen HMI and Siemens PLC to enable greater control and visualisation of both the power supply and the treater station. Display is separated into 3 distinct access


levels, Operator, Supervisor and Engineer, with password protection for supervisor and engineer levels.


communications protocols such as; RS232, AS-I, Profibus, Industrial Ethernet, CanBus are available to allow the CSR+ corona power supply to deliver real-time data and control to production line computers for ease of customer access and interface. Corona Supplies have also re-defined their


Treater station visualisation - A graphical


representation of the actual treater station gives the user instant real time feedback of the treatment process. Fault status with self-help diagnostic


information – If a fault occurs the user can instantly call up a screen which details the fault, possible causes and fixes. Recipe’s – Store multiple jobs which can be called up in an instant. Parameters stored include Job title, power control method / set- point and minimum line speed. Power output trend, date stamp – The user can scroll back and check the output condition of the power supply at any point in the past, and event-log of all past corona parameters It is now possible to highlight exactly where in a given reel of film, changes in the settings of the treater occurred, eliminating the need to scrap complete reels due to treating errors, a treatment quality guarantee. Interlock status is individually monitored, machine line speed measured and displayed in the real time window, along with 20 programmable treatment / film recipes, all multi-language supported allowing storage of treater data for individual films / production runs. The integrated Siemens PLC, allows seamless addition of corona control functions, previously achieved only with the addition of extra hardware. Functions such as; Closed loop Watt Density/Power factor control – Splice control – Skip treat, and


8 May 2020 CS50R+,


5kW output, not only looks different, but performs very differently


offering for the narrow web printing / converting line with a new cantilevered universal station incorporating a ‘Pull-Out’ electrode cartridge for ease of cleaning and maintenance. A key component to reliable high-voltage corona discharge is clean ceramic electrodes, the ‘Pull-Out’ cartridge makes this a simple operation increasing station life and reducing running costs. Another addition that would have made its debut at now postponed DRUPA print show this year is the Compact Power Supply with Remote Control Panel. Available in power levels up-to 3kW using latest IGBT technology, this corona power supply is easily connected to production line controls or controlled via small remote panel. Graphical display gives details of output power along with power adjustment, status and fault indications.


These are difficult times for all and the


future will bring different challenges for which we at Corona Supplies will look to meet and overcome. Stay safe everyone and see you soon.


coronasupplies.co.uk


convertermag.com


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