Reel and Roll Handling
How to Take Care of Your Anilox Rolls – The Do’s, Don’ts and Best Practices
A results.
However, they are also delicate and easy to damage if not handled properly. Neglect or mishandling does not just hurt your print quality; it can cost you time, money and cause a lot of frustration.
So, how do you take care of your anilox rolls? What should you do and just as importantly, what should you avoid? Let’s explore how to handle them properly, keep them in great condition and adopt practices that will ensure they last as long as possible.
WHAT YOU SHOULD DO 1. Store Them Safely
Anilox rolls need a safe and clean space. Use purpose-built racks or stands with cushioned surfaces to protect them. Keep them covered when they are not in use to shield them from dust and accidental knocks. Proper labelling of each roll also helps avoid unnecessary handling and mix-ups. 2. Handle Them with Care
Anilox rolls are not made for rough handling.
nilox rolls are at the core of every printing operation. These fi nely crafted tools ensure ink is transferred with the precision needed for top-quality
Always use the right lifting tools, like hoists or roll lifters, to move them. Manual lifting for sleeves and small rollers will always be needed, handle them gently. A dropped roll can mean costly repairs or replacements. 3. Clean Them Regularly
Clean rolls are happy rolls! Build a consistent cleaning routine to keep the cells clear of ink and debris. Use the correct cleaning agents for your inks, whether water-based, UV or solvent, and avoid shortcuts like aggressive scrubbing. Ultrasonic cleaning or laser systems are
particularly eff ective if you can invest in them. 4. Inspect Them Often
Do not wait for print issues to arise before checking your rolls. Regular inspections with tools like microscopes or cell measurement devices can reveal damage or wear early. Catching small problems before they grow saves you both time and money.
5. Train Your Team Your team is your fi rst line of defence when it comes to proper handling. Make sure everyone who works with anilox rolls knows the basics; how to handle, clean and store them properly. Mistakes often happen when people are not aware of the risks.
WHAT YOU SHOULD AVOID 1. Using the Wrong Cleaning Tools It is tempting to grab whatever is nearby, but using sharp objects or abrasive brushes to clean anilox rolls can destroy the delicate cell structure. Stick to approved cleaning solutions and tools designed for the job.
2. Leaving Rolls Uncovered
An uncovered roll is a vulnerable roll. Dust and dirt can clog the cells and even a small bump can cause permanent damage. Always cover rolls with protective sleeves when they are not in use. 3. Ignoring Repairs
Even small chips or scratches can snowball into bigger problems. Do not ignore damage; get your rolls repaired as soon as possible. Many suppliers off er refurbishment services that can restore rolls to like-new condition at a fraction of the cost of replacing them.
12 February 2025
www.convertermag.com
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