FEATURE Sensors & Industry 4.0
THE VITAL ROLE OF FLOWMETERS
Flow meters may not always receive the attention given to
A
utomation is becoming a much greater necessity in manufacturing processes. From pharmaceuticals to
petrochemicals, manufacturers are under increasing pressure to streamline operations, minimise waste, and ensure product consistency. Central to this transformation is a range of smart technologies, and among the most critical – yet often underappreciated
Flow meters, which measure the volume provide the data that powers modern movement is integral to the process, the ability to accurately measure and control At its core, automation is about control: the ability to precisely regulate systems without constant human intervention. This requires accurate, real-time data, which is where sensors come into play. Among those role by monitoring the movement of liquids and gases within pipes or conduits. This data allows automated systems to make decisions, an alarm, or altering a mixing ratio. in automated systems is precision. In many For example, in the food and beverage sector, proportions remain consistent from batch monitoring is crucial for dosing accuracy and regulatory compliance.
as closed-loop control. This means that the
22 September 2025 | Automation
for instance, a pump can be automatically activated to correct it. This responsive automation reduces the need for manual oversight and increases system reliability.
organisations can identify leaks, overuse, unnoticed. Over time, this can result in cost
fuels or water-based liquids. Their relatively simple mechanical design makes them reliable in controlled environments. other hand, provide advanced capabilities. and are ideal for applications where which rely on the conductive properties wastewater treatment, where maintenance access can be limited.
environments where minimal intrusion and low maintenance are priorities. Ultrasonic meters, which use sound waves to measure internal meter components. Each type of meter brings unique advantages, and the selection often depends
integral to automation strategies. In manufacturing, for example, automated paint lines rely on precise thickness and material usage. Chemical plants use of ingredients – a process that demands real-time accuracy to prevent costly errors. for custody transfer – the accurate measurement of Automated systems ensure these transfers meters provide the necessary transparency and accountability.
Pharmaceutical companies, facing strict
automated systems to validate processes, manage automate treatment processes, manage distribution networks, and optimise energy use As industries move further into the era of for IoT platforms, enabling remote monitoring, predictive maintenance, and integration with cloud-based analytics tools. Self-calibrating meters and diagnostic capabilities are also becoming more common, allowing systems to detect issues before they cause downtime.
Turbines Inc.
www.turbinesincorporated.com/products/
automationmagazine.co.uk
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