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TECHNOLOGY FOCUS Electrical & electronic systems


CONNECTING THE 5 ‘M’s OF MANUFACTURING


By Jérôme Clouet, Senior Product Manager at Panasonic Connect Europe


F


or electronics manufacturers, the idea of a fully autonomous factory has moved well beyond theory. Across Europe – and increasingly within the UK –


manufacturers are already implementing many of the building blocks that define autonomous production: AI-assisted process control, predictive maintenance, connected machines, automated material handling and real-time production visibility. The question today is no longer whether autonomous systems will become part of electronics manufacturing, but how quickly companies can adopt them in a practical and scalable way.


Highly connected ecosystem At Panasonic Connect Europe, we see autonomous manufacturing not as a “lights out” fantasy with no human involvement, but as a highly connected ecosystem where people, machines and software work together more intelligently. The reality on today’s factory floor is that manufacturers still face constant pressure from labour shortages, rising operational costs, increasing product complexity and supply chain volatility. Autonomous systems help address these challenges by enabling faster decision- making, reducing downtime and improving operational flexibility. In electronics manufacturing, particularly within the Surface Mount Technology (SMT), production environments are already highly digitalised. Modern production lines generate enormous amounts of process data, creating opportunities for AI-driven optimisation and predictive analytics. Panasonic’s own


For UK electronics manufacturers facing growing global competition, autonomous systems are rapidly becoming a practical requirement for resilience, efficiency and long-term competitiveness


approach focuses on connecting the “5Ms” of manufacturing (huMan, Machine, Material, Method and Measurement) into one intelligent production environment capable of adapting in real time. However, the industry must remain realistic. Full autonomy cannot happen overnight, and many manufacturers are still at different stages of digital maturity. Some factories continue to rely on disconnected legacy systems, while others struggle with integrating equipment from multiple vendors. In many cases, the challenge is not the automation hardware itself, but the ability to connect data across the entire operation in a meaningful and actionable way. This is why interoperability and open collaboration are becoming increasingly important. Autonomous systems only deliver value when machines, inspection systems, planning software and enterprise systems communicate seamlessly. Electronics manufacturers need solutions that fit into existing infrastructures rather than requiring a complete factory replacement. Therefore, Panasonic’s focus has been on creating open, connected environments where printers, pick- and-place systems and third-party equipment can exchange live production data to improve


traceability, maintenance and quality control. One area where autonomous systems


are already delivering measurable results is predictive maintenance. Traditionally, maintenance in electronics production has been reactive, with faults identified only after downtime occurs. AI-enabled monitoring systems now allow manufacturers to identify wear patterns, predict failures and schedule maintenance before disruptions happen. This directly improves Overall Equipment Effectiveness (OEE), which remains one of the most critical metrics for UK manufacturers competing in a global market. Another important reality is flexibility.


Electronics manufacturing is increasingly characterised by high-mix, low-volume production with shorter product lifecycles. Autonomous systems must therefore support rapid changeovers and agile production rather than simply maximising throughput. Panasonic’s latest generation of smart production equipment has been designed specifically to reduce setup times, automate feeder configuration and minimise manual intervention during line changes.


Augmenting human expertise Ultimately, autonomous manufacturing is not about replacing people; it is about augmenting human expertise. Skilled operators, engineers and production managers remain essential. What changes is the quality of information available to them and the speed at which they can respond to production challenges. The factories that succeed over the next decade will not necessarily be the most automated, but the most connected, adaptive and data driven.


Panasonic Connect Europe eu.connect.panasonic.com/gb/en


26 May 2026 | Automation automationmagazine.co.uk


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