FEATURE
Automated warehousing
EFFICIENT
EFFICIENT WAYS TO SORT LOGISTICS
WAYS TO SORT LOGISTICS
Regal Rexnord discusses the boom in e-commerce and explains how automating the ‘last mile’ of a package’s journey enables logistics businesses to improve
O
ver the last few years, the logistics sector has seen rapid growth, driven mainly by the boom in e-commerce,
and customers are expecting faster and more reliable deliveries. The ‘last mile’ of a package’s journey centres around the into the correct bin for delivery. Historically a manual operation, parcel sorting is increasingly becoming more automated, enabling logistics businesses to improve
Modern computer vision technology is enabling sortation to be automated, and allowing them to carry out more complex tasks. The use of optical character recognition enables parcels to be quickly scanned and assigned to a bin that will collate all the packages for a delivery area. Automation allows line speeds to be increased and reduces sorting errors, As volumes have increased, so too has the variety of packages. The use of plastic polybags for clothes and small items has also introduced problems for conveyor systems using rollers that can trap or damage some items. This can be overcome by using totes, but the additional investment and work the conveyors can reduce productivity. At the same time, the variety of package shapes and weights has also increased, making the sortation process even more complex. The solution to overcoming these challenges lies with a conveyor system that can handle the vast majority of packages and quickly divert them to the next part of their journey. Rollertop belts are the
26 June 2025 | Automation
from the barcode, zip code or hand-written address, the warehouse management system communicates with the rollertop belt equipped sorting modules, which move the package along the conveyor system and divert it into the correct delivery bin.
rollertop belts equipped sorting modules, such as Regal Rexnord’s Modsort range, are also optimised for safety, powered by a 24- volt supply they also ensure operators are protected from injury as they can be stopped by hand, which also minimises the risk of damage to the packages. Furthermore, they are quiet, so operators do not need to wear hearing protection when working around the conveyor system.
“Engaging with one source, that is capable of delivering integrated solutions from numerous brands, can significantly simplify project delivery ”
Beyond the sorting process, transporting all the packages around the facility requires hundreds of meters of conveyor systems including curves, which help to minimise the footprint of the equipment. One of the challenges with traditional belted curves is the variety of belt lengths and widths that need to be held for spare parts. However, Regal Rexnord has overcome this issue with its RCS1540 curve system, which uses multiple tracks equipped with
compact footprint, the same angular speed for each track and minimal spare parts holding requirement. Standardised with the rest of the case handling portfolio, this Introducing automation to an existing facility may seem to be a daunting task as there is a perception that it could involve many suppliers delivering the varied aspects of the project. However, engaging with one source that is capable of delivering integrated solutions from numerous brands, each with their own specialist knowledge simplify project delivery. Logistics operations are integral to all products to be shipped to customers; from individual packaging to palletising and onward delivery, speed and reliability achieving a high level of automation is integrating the individual components tailored to the application. Regal Rexnord combines a range of brands, each with their own expertise, enabling customers to specify complete logistics solutions tailored for their particular application. An experienced team of logistics engineers can design a system with the in today’s demanding market. Providing modular systems that integrate seamlessly to deliver a turnkey solution, Regal Rexnord is unlocking the performance and reliability that is required for tomorrow’s logistics operations.
Regal Rexnord
www.regalrexnord.com
automationmagazine.co.uk
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