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FILTRATION & SEPARATION AIRBORNE PARTICLES ARE DRIVEN TO EXTRACTION


Customers may rely upon Gough’s extensive


experience over the years in supplying capital


equipment solutions, to appreciate a fit for purpose extraction system


Stephen Harding, managing director of Gough Engineering, explains how to apply extraction processes in order to achieve optimal product quality, safety and efficiency


T


he Occupational Safety and Health Administration (OSHA) has reported more than 500 explosions in US grain handling facilities in the last 35 years, causing 180 deaths and 675 injuries. Accumulated combustible dust was the issue in many of these cases, so robust extraction and sieving design may be essential to reduce airborne particles, for cleaner and safer environments, and to reduce the risk of combustion.


Industrial sieving involves the use of vibrating sieves to separate particles of different sizes through agitation. The process is relied-upon to separate materials and remove impurities in various industries such as chemical plants, food production and plastic manufacturing. However, while impurity removal and product quality improvements are essential, these processes can generate dust and airborne particles that may pose health and safety risks. Dust plumes can be carcinogenic and potentially explosive, which is why regulations like the ATEX zone definitions ratings are in place to prevent fire hazards.


Extraction systems, too, play a crucial role in mitigating these risks by effectively capturing and removing dust and airborne particles, safeguarding worker health, and reducing cleaning.


Incorporating extraction offers numerous


benefits, including dust reduction, improved cleanliness, increased productivity and enhanced safety. Vibratory sieves are easily adapted with integrated extraction, with the Gough Engineering designs capturing and


removing unwanted particles.


Alternatively, an extractor hood in a food processing plant can capture airborne contaminants and direct them through a fan and ductwork system for removal and purification. But hoods alone may lack the necessary extraction for effective dust removal and may result in higher cleaning costs. The review of an extraction process involves several key steps such as particle size analysis, understanding material behaviour, and optimising separation processes. Factors like product material granulometry, uniformity, mesh aperture size and extraction strength volume all impact the efficiency of extraction for using industrial sieves and


separator design. It is also essential to properly maintain the sieve, so the customer can achieve its desired product sieving/separation and required throughput. Companies must also consider potential spark sources and ensure safe operations using their own internal health and safety procedures and guidelines — including their definition of ATEX zones. Specific industries benefit from extraction processes using Gough Engineering's solutions. For instance, PQ Corp in the chemicals industry uses a batch sieve with an integrated extraction system for quality screening of silica powder. Food manufacturers Cooke Trading and Charlie Bigham’s rely on vibratory sieves with integrated extraction to achieve consistent particle sizes in their baking ingredients and minimising dust in the kitchen environment. Gough Engineering continually enhances its own industrial vibratory sieves and other products by testing materials with various screen apertures to ensure effective particle separation. This involves applying expertise in particle distribution analysis and selecting suitable mesh sizes for optimal


performance. Gough Engineering also offers on-site testing facilities and prioritises delivering the right solution by use of trials hire and test equipment.


For instance, our lab conducted a screening process using a Gough Vibrecon GVC3/1 machine with a single deck and perforated plate (6mm holes) on a mixture of ash and zinc from a galvanising firm in Cardiff. The company’s aim was to remove the finer zinc particles from the ash to enhance furnace efficiency. The screening process, with a feed material quantity of 21.6kg, took one minute and 16 seconds. The results revealed a two fraction split: 6.4 kg of oversize particles (28 per cent of total weight) and 15.2 kg of undersize (fine) particles (72 per cent of total weight). Put simply, the screening process exhibited effective separation with minimal pegging or blocking in the deck holes, indicating successful particle movement. The client was highly satisfied with these findings, which led to an order for a new machine. This example showcases the Gough Vibrecon machine's effectiveness in separating quantities based on particle size, offering improved process efficiency and overall productivity in various industrial applications.


Gough Engineering www.goughengineering.com


SEPTEMBER 2023 | PROCESS & CONTROL 15


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