AI & AUTOMATION
FEATURE
AI AND AUTOMATION: THE CHALLENGES FOR INDUSTRY
Stephen Hayes, managing director of Beckhoff UK, explores the profound ethical dilemmas and regulatory challenges that AI and
automation bring to the forefront of industry
control processes is a growing concern. AI- powered visual inspection systems, designed to identify and flag defects in products, may inadvertently perpetuate existing biases embedded in their training data. The collection of training data for these
A
systems often relies on existing manufacturing processes, which may be skewed towards certain production lines. For example, if the dataset primarily consists of products manufactured on a specific production line, the AI algorithm may learn to associate certain defect patterns with that particular line – such as overlooking defects, misinterpretation of product features, or unfair targeting of certain production lines – leading to inaccurate assessments of products manufactured on other production lines. Diversifying training datasets is crucial
for ensuring that AI systems developed for manufacturing applications are fair, equitable and effective. By incorporating data from a wide range of production lines, or using data augmentation techniques, manufacturers can mitigate the risk of algorithmic bias. There are two main approaches to diversifying
training datasets. The first is active data collection: manufacturers can actively seek out production lines that are currently underrepresented in their training datasets. This may involve reaching out to suppliers, distributors, or partner factories to collect data from their operations. Manufacturers can also collect data from external sources, such as academic databases, public repositories, or open- source datasets. This can help to ensure that the training data is representative of a wider range of manufacturing environments and practices. Manufacturers can use data augmentation
techniques to artificially expand their existing training datasets. This can involve techniques such as image translation, rotation and mirroring to create new variations of existing data points. Generative adversarial networks (GANs) are a type of neural network that can generate new data that is indistinguishable from real data. Manufacturers can use GANs to create synthetic data for their training datasets, which can help to improve the generalisation ability of their AI systems.
TRANSPARENT AI SYSTEMS Furthermore, the intricate workings of AI
s AI and automation become increasingly prevalent in manufacturing, the potential for algorithmic bias to influence quality
algorithms can be opaque, making it challenging for manufacturers to understand how decisions are made and to identify potential biases. This lack of transparency can hinder trust and make it difficult to ensure ethical behaviour. For example, how can we be sure that an AI-based decision is fair and unbiased, if we cannot explain how it was reached?
“Human expertise continues to play a
vital role in identifying and mitigating potential risks
embedded in complex manufacturing environments”
Addressing the opaqueness of AI algorithms
requires a comprehensive strategy that prioritises transparency, explainability and accountability. Manufacturers can implement several measures to enhance these aspects in their AI systems, such as providing comprehensive documentation of AI systems, as well as audit trails and logging mechanisms to track inputs and outputs of AI systems to facilitate retrospective analysis. Another option is to develop explainable AI (XAI) models, which provide insights into the decision-making process of AI systems, enabling manufacturers to identify potential biases and ensure fairness. Human expertise continues to play a vital
role in identifying and mitigating potential risks embedded in complex manufacturing environments. AI systems, while adept at data analysis and decision-making, may lack the contextual understanding and human intuition to fully grasp the intricacies of these environments. Human oversight also allows for continuous monitoring and evaluation of AI-driven processes, enabling quick identification and intervention.
ROBUST DATA GOVERNANCE Another potential concern is that, as automation and AI expands, so too does the volume of data generated and processed. This data,
encompassing production data, customer information and even operational insights, holds immense value for businesses. However, it also carries significant privacy and security risks. Manufacturers face a multitude of challenges
in protecting sensitive data. The sheer volume of data generated in this industry makes it challenging to effectively manage and secure, and as this data is aggregated and analysed, the risk of exposure to unauthorised parties also increases. Furthermore, manufacturing facilities often utilise a distributed network of devices and systems, increasing the potential for data breaches. To address these evolving challenges,
manufacturers must adopt a comprehensive data security strategy that encompasses a range of measures. Data minimisation is crucial to ensure that only the essential data is collected and stored. Data encryption should be employed to safeguard sensitive data at rest and in transit, ensuring that it remains protected even if unauthorised access is gained. Access control mechanisms should be implemented to restrict access to sensitive data based on user roles and permissions, limiting the potential for data misuse. Data breach response planning is essential to
ensure a swift and effective response to any data security incidents. Manufacturers should develop and test a comprehensive plan to identify, isolate and remediate data breaches, minimising the impact on operations and stakeholder trust. Regular audits and penetration testing should be conducted to assess the effectiveness of data security measures and identify vulnerabilities. These audits can involve both internal teams and external experts. By embracing these ethical principles and implementing comprehensive data security measures, manufacturers can ensure the responsible and ethical deployment of AI and automation technologies in the manufacturing sector. This will foster trust, innovation and sustainable growth in the industry, while safeguarding the rights and interests of all stakeholders.
Beckhoff Automation T: 01491 410539
www.beckhoff.co.uk
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