Advertorial feature |
Rapid Deployment of Solar Turbine SMT130 Catalytic Systems: Braden’s DRIVE Technology in Action
In the fast-paced energy sector, operational efficiency, regulatory compliance, and ease of installation are critical to success. The Braden Group, a leader in emission control and performance-enhancing technologies, partnered with a power provider to deliver eight Solar Turbine SMT130 Simple Cycle Catalytic Systems utilizing Braden’s proprietary DRIVE technology. Located in the Eastern US, this project exemplifies innovation, precision, and rapid deployment, achieving impressive outcomes for turbine performance, emissions control, and acoustic compliance.
Project Overview Location: Eastern United States Scope: Supply of eight Solar Turbine SMT130 Simple Cycle Catalytic Systems using Braden’s DRIVE technology. Challenge: Deliver a modular emissions control system capable of rapid deployment while meeting stringent regulatory and acoustic requirements.
Challenges and Solutions Gas Turbine Performance
The Solar Turbine SMT130 systems required high-performance emission control while maintaining efficiency across all load ranges. Braden’s DRIVE technology delivered compliance across all operating conditions and reduced parasitic power consumption—a crucial factor in optimizing the overall energy output. Gas flow rate: 498,678 lbs./hour. Gas temperature: 850 F.
Catalyst temperature excursions: up to 932 F. Maximum pressure drop: 12-inch w.g. Inlet NOx: 9 ppmvd @ 15% O2. Inlet CO: 15 ppmvd @ 15% O2
Stack Emissions and Acoustic Compliance
Outlet NOx: 2.0 ppmvd @ 15% O2. Outlet CO: 2.5 ppmvd @ 15% O2 Ammonia Slip: 5 ppmvd @ 15% O2. 85 dBA near field silencing, measured @ 3ft horizontal from stack, 5ft above grade. 72 dBA far field silencing, measured @ 100ft horizontal from stack, 5ft above grade.
Braden’s Modular DRIVE Technology: Revolutionizing Rapid Deployment Braden’s pre-assembled all-bolted modular system set a new standard for rapid installation. By simplifying complex assembly processes, the system significantly reduced installation time and minimized on-site construction challenges. Key advantages of the modular design for this project included:
Pre-Assembled Modules: Components were pre-assembled and trial fit to ensure seamless installation at the site. Field-Ready Design: Modules avoided the need for internal scaffolding, field welding, or full-penetration welds, expediting deployment. Optimized Reactor Design: “O”-type reactor modules reduced engineered lifts and streamlined setup.
Pre-Installed Features: Flue gas distribution systems, SCR/CO catalyst sidewall seals, and stack silencer panels were delivered pre- installed, eliminating additional fieldwork. Compliance and Control: The proprietary DRIVE reagent delivery system and PLC controls ensured compliance with all prevailing US regulations.
Outcomes and Achievements 1. Record Installation Time: Braden’s modular design allowed for a swift and efficient installation process, achieving rapid deployment milestones.
2. Enhanced Efficiency: The SCR DRIVE system ensured minimal parasitic power consumption while delivering exceptional performance across all load ranges.
3. Regulatory Compliance: Achieved full compliance with emissions and acoustic standards, ensuring environmentally sound operations.
4. Cost Savings: Reduced field labor and construction complexity led to significant cost savings.
Conclusion
With this proven track record, Braden continues to lead the way in providing cutting-edge solutions for energy industry challenges, ensuring rapid deployment without compromising on quality or compliance.
Learn more at
www.braden.com or follow us on social media! 14 | January/February 2025|
www.modernpowersystems.com
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