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SURFACES | TECHNOLOGY


In-mould technologies bring surfaces to life


Not only must plastic parts look good, but increasingly they must be interactive. New processes are being developed for demanding surfaces and components, reports Mark Holmes


The production of plastic parts with high-quality surfaces has seen a lot of development in recent years, driven primarily by the high demands of the automotive industry. Applications now range from the series production of in-mould laminated parts and components with high-gloss surfaces to surfaces with specific structures. The focus is not only on how the parts look and feel, but also on the targeted integration of functionalities. The con- struction of surface design systems requires a good knowledge of application technology on the part of those involved. For example, together with system partners,


Arburg says that it supports customers in the development of individual production and turnkey solutions for manufacturing plastic parts with a variety of surface requirements. Services and applications range from process engineering and


www.injectionworld.com


mould design – involving topics such as film fixation, injection points and mould cavity numbers, and the implementation of mould structures or multi-component technology – to machines and automation, cleanroom concepts, process control and data provision. Processes can be roughly divided into three


groups. These include film technologies, such as in-mould decoration (IMD), in-mould labelling (IML) and film insert moulding (FIM). In addition, there is the production of high-gloss surfaces using vario- thermal mould temperature control if required, while there is also the moulding of surface structures. All of these processes are primarily mould-based and can easily be used in large-scale series production with adapted injection moulding systems. For functional surfaces and decoration, film technology is used in car interiors, mobile electron-


Main image: An electrical Allrounder 470 E Golden Electric uses dynamic mould temperature control to produce high-gloss PC/ABS light panels for


vehicle interiors


October 2021 | INJECTION WORLD 13


IMAGE: ARBURG


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