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THIN-WALL MOULDING | TECHNOLOGY


includes cold start-ups and in the event of acciden- tal overheating of the system. The technology involves the use of innovative spring design that pre-loads the nozzle to the manifold. The spring also absorbs any excess loads from thermal expansion for a highly consistent sealing force, which minimises the effect of plate deflection/bowing that would normally cause leakage in traditional systems. Mold-Masters has continued to introduce enhancements that expand the system’s applica- tion capabilities and enhance productivity. At K2019, these new ThinPAK releases included a Centi Size nozzle, which gives the hot runner system the ability to mould parts ranging from 15 to 500g. This includes everything from small IML containers to large pails. Also new was the Bi-Me- tallic C-Valve gate option, introduced primarily with Europe in mind and featuring an industry standard cut-out. The standard version has no Vespel gate insulator, and so eliminates a common wear item that can cause downtime, Mold-Masters says; however a version with the insulator is available for those customers who prefer to have it. A way to use thin-wall moulding to produce


relatively thick-walled cups and containers with excellent insulating properties and outstanding stiffness is moving from the prototype stage into commercial production. EcoCore, which is a derivative of the Coralfoam process originally developed by Peter Clarke, and which is available under licence from Bockatech (a company that he co-founded), is in fact already being used by Amaray to make 430ml multiple-use hot and cold drinks cups; and at the time of writing, two more companies, one in Europe and one in the USA, had also taken licences. Negotiations with more


Above: Mold- Masters’ BiM-C Valves with and without gate insulators


IMAGE: MOLD-MASTERS


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