MACHINERY | CONTROL AND INSTRUMENTATION Operators can quickly see key quality indicators.
Coat weight and mix ratio profiles are available after a single scan – providing immediate informa- tion needed to confirm quality and make any necessary adjustments. A trend display shows if the coating strays outside tolerance. The system is built on Nordson’s
Pro.Net Total Distributed Intelligence system. It includes the new compact CW 9000 sensor combined with the new LPS 1000 Scanner. The LPS 1000 is a self-contained Low-Profile Scanner that fits inside the frame of compact coating machines. It can perform fast scans and operate in a single point to analyse machine direction variations. The enclosed scanning frame prevents dirt from the scanner from falling onto the coating. It is easy to maintain and easy to remove from the coating frame. The precise motor/drive system delivers optimal positioning.
Controller update Riverdale Global has updated the controller on its RGS Riverdale Gravimetric System. A new operator friendly touchscreen interface gives quick access to process settings such as throughput, shot size, let down ratio, and weight per gallon. Current settings/recipes can easily be saved, reducing any input error. The system automatically adjusts to screw recovery time and extruder output and can automatically re-calibrate to new colour – so no additional setup is required. Onscreen runtime graphical performance report- ing allows real-time information for precise metering rates. The new controller now comes with an optional
barcode scanner or RFID reader for automatically reading process settings to avoid operator mis- keyed input. A USB port allows data download, data printout and software update capability.
Right: NDC’s CW 9000 allows fast, accurate
adhesive coat weight and mix ratio measurements
Staying on track At NPE this year, Maguire Products will introduce its Tracker monitoring and reporting software, which is designed specifically for plastics. Tracker is a cutting-edge, web-based equipment
and software solution that gives customers com- prehensive monitoring and control for all Maguire WSB blenders, MGF feeders, Ultra dryers, and FlexBus conveying systems.
With high accessibility – via any internet browser – it can ensure real-time insights and secure data transmission for downloading data into a third- party database for reporting and analytics. This enables integration with ERP or other software systems for higher operational efficiency. “Tracker represents a significant advancement in
process optimisation, quality control and cost management for our customers,” said Frank Kavanagh, vice president of sales and marketing at Maguire. “It provides invaluable support for ISO reporting, material validation including post-con- sumer recycled (PCR) usage, and equipment status monitoring – ultimately facilitating smarter deci- sion-making.” Tracker includes a Maguire MT Hub capable of connecting an unlimited number of Maguire units using regional hubs, if needed, over a customer’s existing network. A software subscription includes secure encrypted cloud-based data storage, rolling software updates, and remote technical support after initial start-up for 90 days. Operators can perform various tasks, including sending recipes, monitoring material usage, reviewing system setup, and addressing alarms and process interactions – all from a single web- based platform – using any device. In addition, it enables remote monitoring of dryer parameters, material status and conveying operations. On login, users can configure their Maguire auxiliaries based on their specific operational needs, organising equipment by type, plant location, or production cell. The dashboard interface provides two access levels – operator perspective and production view – allowing users to remotely interact with Maguire blenders, feeders, and Ultra dryers. Maguire GT also enables customers to connect with conveying controls remotely.
Coating control BST says that its BST Coating Control system can help to improve efficiency in the production of battery separator film. The system automatically optimises web-running processes within a small footprint – combining intelligent control technol-
40 FILM & SHEET EXTRUSION | March 2024
www.filmandsheet.com
IMAGE: NDC
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