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TECHNOLOGY | 3D PRINTING


fibre reinforced version of the 3F PAHT 9825 NT grade offering even lower water uptake and continuous service up to 150°), and Luvocom 3F PET CF 9780 BK carbon fibre reinforced PET (offering temperature resistance up to 120°C). All are semi-crystalline materials optimised for the FFF process. “The MakerBot Method and Method X machines


offer unique heated chamber capabilities which allow semi-crystalline materials to have their full properties out of the printer, avoiding the need of post-processes,” says Thiago Medeiros Araujo, Global Product Manager Luvocom 3F at LehVoss.


Above: Makerbot has extended its Method qualified material list with three engineering grades from LehVoss


Right: The Stratasys H350 is the first production system to use selective absorption fusion (SAF) powder


technology


be used, while our new glass-fibre reinforced PP has added strength and durability which makes it a great solution for automotive, aerospace, medical, robotic, and industrial applications.” The FL500PP-GF glass fibre-reinforced PP filament is based on a co-polymer specifically developed for additive manufacturing. The formulation is designed to maximise printability, dimensional stability, and surface finish, while minimising warpage and bed adhesion issues. It is intended for automotive, aerospace, medical and robotic applications and is available in 1.75mm and 2.85mm diameters. Glass fibre-reinforced PP filaments have a lower density than traditional FFF plastics; they are claimed to be 30% lighter than PLA and up to three times stiffer than ABS. In addition, PP filaments do not require drying before printing (unlike materials such as PA), which makes it more efficient to work with. Braskem says these properties, combined with PP’s recyclability, make it an attractive material for a wide range of 3D printing applications. PE filaments have historically been difficult to print due to warpage and shrinkage. Braskem says its 100% HDPE FL300PE filament has been specifi- cally engineered for 3D printing applications. It offers easy printing and lightweight together with good chemical and moisture resistance. The company says it is well suited for packaging and prototyping, and for any industrial and consumer goods applications where HDPE resins are typically required. This year, Stratasys group company Makerbot added three new high performance filament materials from LehVoss Group to its list of qualified materials for use with the LABS GEN 2 Experimen- tal Extruder option on its Method and Method X 3D printers. The new materials include Luvocom 3F PA HT 9825 NT high-temperature reduced water uptake PA (suitable for continuous service at up to 100°C), Luvocom 3F PAHTCF 9891 BK (a carbon


60 COMPOUNDING WORLD | May 2022


Powder alternative Last year, Stratasys took full control of 3D print technology company Xaar 3D. The company, the 3D-printing spin-off of industrial inkjet printhead maker Xaar, was working on finessing the process of selective absorption fusion (SAF) invented by Xaar’s Professor Neil Hopkinson. Stratasys had previously held a 45% stake in the company and had announced its intention to launch a family of machines using the technology. The first of these is the recently announced H350 Printer. SAF aims to speed up 3D printing by using a


powder-based technology that is more like conven- tional 2D printing. While there are companies using inkjet-style technology to extrude molten polymer onto a plate, SAF takes a different approach. It uses a series of printheads spanning the entire width of a bed of powdered polymer and which scan across it, depositing an “ink” that is actually an infrared sensitive liquid — a HAF (high absorbing fluid). The printhead path is followed by an infrared light and where the HAF has been deposited, the powdered polymer is fused. A new layer of powder is then added and the process repeated until the three


www.compoundingworld.com


IMAGE: STRATASYS/MAKERBOT


IMAGE: STRATASYS


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