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TECHNOLOGY | FUNCTIONAL FILLERS


Kraiburg TPE says expandable materials typically require strict process control procedures to achieve an even surface quality without surface waviness. It says its new compounds can be used for produc- tion of thin-walled mouldings with high quality surfaces that can withstand high mechanical loads. Compression-set values are described as excellent. 3M Glass Bubbles are made of chemically stable


Above: Kraiburg TPE is using 3M’s Glass Bubbles as an alternative to foaming in a new family of low density TPEs


and we chose to publish this novel strategy in the open literature as a benefit to the polymer/ materials community.”


Foam alternatives Development activity extends beyond mineral- based fillers. New uses continue to be found for hollow glass beads (also known as microspheres) produced by companies such as 3M, Nouryon (previously part of AkzoNobel), and Kish Compa- ny’s Sphere One. Glass is not considered a mineral, by the way, because of its non-crystalline structure. Last year, Kraiburg TPE introduced a series of weight-saving thermoplastic elastomers (TPEs) that use 3M’s Glass Bubbles to reduce material density instead of physical or chemical blowing. The company is now offering three new product lines for automotive vehicle construction, power tools and various other application areas with densities between 0.7 and 0.9 g/cm³.


“3M Glass Bubbles have been tried and tested as weight-saving fillers in various ‘hard’ thermoplastics, but our new lightweight technology is using them in TPEs for the first time,” says Martina Hetterich, Project Manager Advance Development at Kraiburg TPE. One of the reasons for taking the microsphere route was the need to achieve high quality surfaces.


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Editor, Compounding World Magazine


borosilicate glass. Kraiburg TPE says they disperse evenly in the TPE matrix and help improve dimen- sional stability. Production waste can be recycled directly. Thermolast K LW/UV (lightweight + UV resist-


ance) grades are specifically formulated for exterior vehicle components; Thermolast K LW/CS/UV (with increased compression set) grades adhere to polypropylene, making them particularly suitable for various sealing applications; Thermolast K LW/ PA (lightweight + adhesion to polyamides), which are rated HB under UL94, are suitable for power tools, among other things. Meanwhile, Lehmann&Voss recently introduced a new ultrafine version of its Tri-Sphere silicate- based multicellular hollow microspheres. The 45XS Ultra product can be used as functional fillers in plastic compounds for injection moulding or extrusion processing. The company says they can be used to reduce density as well as to modify acoustic and thermal insulation.


CLICK ON THE LINKS FOR MORE INFORMATION: � www.phantomplastics.com � www.arcticminerals.com � www.imerys.com � www.imifabi.com � www.quarzwerke.com � www.hubermaterials.com � www.hybridplastics.com � www.kraiburg-tpe.com � www.3m.com � www.lehvoss.de


IMAGE: 3M


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