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IN THE COURTS


WORKER SERIOUSLY INJURED WHILE CLEANING MACHINERY SEES COMPANY HEAVILY FINED


A manufacturing company has been fined £340,000 after an employee was seriously injured while cleaning machinery at its site in Swindon.


The 42-year-old man had been working a night shift for Tyco Electronics UK Limited at its premises on Faraday Road on 7 March 2023. He had been tasked with cleaning a machine used to manufacture pellets made from a mixture of raw materials. During the cleaning process, the worker manually raised the hydraulic ram inside the machine and opened the door. He then used his left hand to reach into the open space to clean the machine.


However, as he withdrew his arm, the door fell at the front of the machine and activated the hydraulic ram, trapping his limb. He managed to pull his arm free, tearing nerves and tendons, before shouting for help.


He required three operations to reattach his fingers and spent 10 days in hospital. He attended Southmead Hospital twice weekly for dressing changes and physiotherapy. He continues to experience loss of sensation and movement in his fingers, although he has regained some movement in his thumb.


An investigation by the Health and Safety Executive (HSE) found that Tyco Electronics UK Limited failed to put suitable and sufficient measures in place to prevent employees from being put at risk while cleaning the machine.


The investigation also identified that employees had not been provided with sufficient information and instruction


on how to use and clean the machine safely. Training was found to be inadequate, and employees were not suitably supervised.


HSE guidance on safe use of work equipment highlights the importance of following safe isolation and lock-off procedures before carrying out any maintenance or cleaning work on machinery. Employers must ensure that equipment is properly isolated from all power sources and that systems are regularly monitored and reviewed to prevent inadvertent start-up.


Tyco Electronics UK Limited, of Company Secretariat, Faraday Road, Swindon, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £340,000 and ordered to pay costs of £5,145 at Bristol Magistrates’ Court on 17 April 2026.


After the hearing, HSE Inspector Emma Preston said: “Machinery accidents during maintenance and cleaning are all too common, often with serious consequences.


“Workers should ensure that machinery is properly isolated from all sources of power so that it cannot restart during the task.


“Incidents like this can and should be prevented by following robust lock-off procedures.”


This prosecution was brought by HSE enforcement lawyer Neenu Bains and supported by paralegal officer Hannah Snelling.


ROOFER FELL THROUGH UNGUARDED LOFT HATCH


A Hampshire-based company has been fined after a roofer suffered life-changing injuries when he fell through an unprotected loft hatch while carrying out work on a domestic property in Wimbledon.


Mark Smith had been working for Willow Services (Southern) Limited on 13 May 2024, where he was re-roofing the house. The 41-year-old had been stripping out internal insulation within the roof space, when he stepped onto an unguarded loft hatch which had not been identified or protected.


He fell approximately 11 feet to the floor below, landing on his back. He had fractured his L1 vertebra and his hip and has been unable to return to work since. His employment was later terminated by the company.


An investigation by the Health and Safety Executive (HSE) found that the company had failed to suitably plan the work at height. The company did not ensure adequate measures were in place to prevent falls and had failed to provide competent supervision of the work.


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The investigation also identified that those overseeing the work did not have the necessary training or experience to safely manage construction-related activities.


HSE guidance provides practical advice on planning, organising and carrying out roof work safely. It highlights the need to properly assess risks from working at height, identify fragile surfaces, provide suitable access equipment, and ensure falls are prevented wherever possible.


The guidance also stresses the importance of competence and supervision and applies to construction, maintenance, repair, cleaning and demolition activities. Following this guidance can help reduce the risk of fatal and serious injuries when working on roofs.


Willow Services (Southern) Ltd, of Westbrooke Close, Waterlooville, Hampshire, pleaded guilty to breaching Regulation 4(1) of the Work at Height Regulations 2005. The company was fined £20,000 and ordered to pay £5,607 in costs at Westminster Magistrates’ Court on 30 April 2026.


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