MATERIALS HANDLING
OPTIMISATION OF OPERATING CONDITIONS: CatTracker data provides valuable insights into the impact of operating variables on catalyst performance, enabling real-time optimisation of: Feedstock quality: By monitoring
catalyst response to variations in feedstock composition, refi neries can adjust processing parameters to maintain optimal performance. Reactor temperature: Precise
temperature control is crucial for maximising product yield and minimising side reactions. CatTracker data allows for fi ne-tuning temperature profi les to match desired product specifi cations. Space velocity: CatTracker helps
determine the optimal fl ow rate of feedstock through the reactor, ensuring eff icient use of catalyst capacity. Enhanced product quality control:
By correlating CatTracker data with product quality analysis, refi neries can establish robust relationships between catalyst performance and product specifi cations.
THIS ENABLES: Predictive maintenance: By anticipating potential issues with product quality, refi neries can take corrective actions before they impact downstream operations. Reduced off-spec production:
Minimising the production of off - specifi cation SAF reduces waste, improves operational eff iciency, and lowers production costs.
IMPROVED PROCESS UNDERSTANDING: CatTracker data provides a wealth of information about the complex interactions within the reactor, enhancing process understanding and enabling: Catalyst development: By
analysing CatTracker data from various catalyst formulations, researchers can gain insights into catalyst behavior and develop more efficient and durable materials. Process scale-up: CatTracker
data collected during pilot plant studies can be used to optimise and de-risk the scale-up of SAF production processes to the required commercial scale.
CatTracker routing and installation
BENEFITS OF THE TECHNOLOGY Increased profi tability: By optimising catalyst performance, maximising product yield, and minimising downtime, CatTracker contributes to signifi cant cost savings and improved profi tability. Reduced environmental impact: By
optimising processes and minimising waste, CatTracker helps reduce the environmental footprint of SAF production. Enhanced safety: By detecting
potential hotspots and preventing runaway reactions, CatTracker improves process safety and minimises the risk of accidents. Improved sustainability: By
enabling the production of high- quality SAF from renewable feedstocks, CatTracker plays a crucial role in the transition to a more sustainable aviation industry.
CONCLUSION In the drive towards a decarbonised aviation sector, SAF production is a critical component. However, the successful and sustainable production of SAF requires advanced
technologies that enable real-time monitoring and optimisation of complex catalytic processes. Daily Thermetrics CatTracker
off ers a powerful solution by providing continuous, in- situ monitoring of catalyst performance. By leveraging the insights gained from CatTracker data, refi neries can: • Optimise catalyst performance • Improve product quality • Reduce operational costs • Enhance process safety • Minimise environmental impact Ultimately, in addition to being
a temperature measurement instrument, the tool is an enabler of a more sustainable and eff icient future for aviation. By embracing this technology,
the industry can accelerate the transition to a cleaner, greener, and more sustainable future for air travel.
For more information visit:
www.dailyinst.com
www.engineerlive.com 33 CatTracker: assembly
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