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SPECIALIST EQUIPMENT


Digitalisation can deliver benefits such as automatic machine positioning Digital twins are also adept at


fault-finding, because they can continuously analyse real-time data to spot performance patterns that may indicate a part is beginning to fail. This in turn makes predictive maintenance much easier and prevents unplanned downtime – particularly if the equipment supplier offers a hotline or remote support backup that can be triggered by an alert from the digital twin.


JOINED UP THINKING Digitalisation can bring big improvements when applied to various mining processes, but the biggest benefits are derived when all the different systems within a mine are digitally connected to create a smart mine. Full connectivity means that data and information from all machines can be consolidated and displayed in just one single front-end dashboard, delivering visibility and predictability to optimise current and future operations. It also enables smooth interaction between machines,


operators and manufacturers on a whole new level. The seamless transfer of


information from one system to another requires software to act as a facilitator. Typical use cases for coupling with software systems include: exporting job statistics to job administration systems; supplying material quality and quantity data at feeding and discharge points’ coupling production with material inventory systems; interfacing with material blending machines; and direct coupling with the control PLC / DCS system for plant control. There is also the potential to allow third party access to systems, which opens up the potential to use remote solutions for monitoring and maintenance. Connectivity on this scale can


throw up IT compatibility and data security considerations. Working with a digital engineering specialist that can not only understand a business’s digitalisation goals but can also help it to achieve the connectivity that will enable the


transformation of its operating and IT systems is therefore advisable.


TAKEAWAY Digitalisation is not only about adopting new technologies; it also involves a cultural shift to embrace digital thinking and innovation. It can lead to significant competitive advantages, such as improved operational efficiency, enhanced customer satisfaction, and the ability to rapidly adapt to market changes. However, few mining operators have the resources inhouse to optimise their systems and make the transition to smart mining immediately. Partnering with a company that can help to prioritise implementation, act as your digital integrator and offer a full turnkey solution is the way to go.


Bruno Castro is head of Digital Technology, Minerals & Mining at Beumer Group: www.beumergroup.com


www.engineerlive.com 29


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