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MATERIALS HANDLING Super-tough belts


like Fenner Dunlop UsFlex can last up


to five times longer than conventional belting


Conveyors in the cement industry


are indispensable but costly pieces of equipment


not to over-specify the type of belt edge is that manufacturers need to manufacture belts at the optimum width and length for cost and production efficiency. Consequently, standard width stock belts are usually made as wide as the manufacturing machinery will allow, creating huge rolls known as ‘slabs’. These are then cut and sealed to create a range of narrower widths. For example, using metric measurements in this case, 400 meters of 2,200mm wide belt ‘slab’ would be manufactured and then be slit (cut) to produce 400m of 1,000mm wide belt and 400m of 1,200mm wide. This is why the vast majority of rubber multi-ply belting held in stock by manufacturers, distributors and traders has sealed edges. Moulded edges can only be created when a belt is manufactured in isolation and to an exact width. Consequently, the manufacturer is unable to achieve optimum production line efficiency, the cost of which has to be reflected in the selling price.


ENSURE THE BELT IS UV AND OZONE RESISTANT Never order a conveyor belt without first obtaining written confirmation from the supplier/manufacturer that the belt being supplied is fully resistant to ozone and UV. As every manufacturer of rubber products will know only too well, at high altitude ozone (O3) acts as a protective shield by absorbing harmful ultraviolet rays but at low altitude, it becomes a pollutant that attacks the molecular structure of rubber. Ground level ozone increases the acidity of carbon black surfaces with natural rubber, polybutadiene, styrene-butadiene rubber and nitrile rubber being the most sensitive to degradation. The reaction that occurs is known as ozonolysis. The first visible sign is when cracks


start to appear in the surface of the rubber. Further attacks then occur inside the freshly exposed cracks, which continue to grow steadily until they complete a ‘circuit’ and the product separates or fails. Ultraviolet light from sunlight and


fluorescent lighting also has a seriously detrimental effect on rubber because it accelerates rubber deterioration by


OverlandConveyor_truck_Cement_Mining_IntMining_89x261_EN.indd 1


SOME THINK THAT RAW MATERIALS TRANSPORT REQUIRES TRUCKING. WE THINK DIFFERENT.


beumer.com www.engineerlive.com19.09.22 09:51 47


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