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INSTRUMENTATION • ELECTRONICS


MAKING SENSORS SMARTER


Bianca Aichinger reveals how to efficiently power sensors used within the Internet of Things


W


ithout sensors, there would be no Internet of Things (IoT). They measure and record temperature, brightness, movement and many other parameters and transfer the


data to smart control devices. Sensors, however, need power. Although their power consumption is generally very low, they cannot work without it. Here, we describe how the service life of batteries can be extended. With the arrival of Industry 4.0, cyber-physical


systems, the IoT and cloud computing have found their way into modern factories. Operating as integrated communication networks, cyber-physical systems take decisions and act, while communicating in real-time with other systems as well as with humans. This development has made it possible to integrate more and more devices into networks where they combine, process and exchange ever-larger volumes of data. However, every single sensor in such a network must be supplied with power – be it through a central power supply, battery or energy- harvesting devices. Many IoT and Industry 4.0 applications run with 3V


coin batteries, which are not only cheap but also very reliable. However, such batteries need to be changed quite frequently. A fully charged CR2032 coin battery supplies approximately 3.2V. After only a few operating hours, the voltage drops however to below 3V, which might not be sufficient for certain wireless modules (WLAN, Bluetooth, LoRaWAN, etc.). As a result,


transmission can become unreliable or the signalling range might suddenly be limited.


USING SWITCHING REGULATORS The R-78S boost-switching regulator from Recom has been specially developed for battery-powered IoT devices. The plug & play module provides a stable output of 3.3V from input voltages of as little as 0.65VDC to 3.15VDC, squeezing the last bit of energy from the battery cell. The R-78S thus enables users to run microprocessors, WLAN/Bluetooth modules and IoT systems with a single 1.5V battery or cell, which has a much longer service life than a conventional coin battery. The figure below left, shows a


typical application of the R-78S in a wireless module. The circuit is only activated for brief periods to send data. During these short times, the entire circuit consumes around 600µW. When not sending data, the circuit is in sleep mode. During these times, the R-78S is powered by a buffer capacitor and consumes only 7µA. If the capacitor charge drops below a certain limit, the circuit is briefly activated for recharging. This technology guarantees reliable, maintenance-free operation for 10 years and more. Turning away from wires and batteries, sensors in


The R-78S boost-switching regulator prolongs the service life of batteries in IoT applications and also squeezes the last bit of power out of the cells


condition-based maintenance applications could be supplied by micro generators (MEMS), which harvest energy of up to 4mA through environmental conditions, such as vibrations, heat, light or temperature differences. An R-78S is ideal to support the MEMS in providing a stable output voltage to the sensor application. The IoT depends on innovative power supply solutions.


Recom offers intelligent components that help save battery power with the R-78S. These regulators squeeze the last bit of energy out of the battery, so that applications can run for more than a decade without problems. l


By integrating a buffer capacitor into the circuit, the R-78S can be set to sleep mode, saving valuable battery power


18 www.engineerlive.com


Bianca Aichinger is with Recom Power. www.recom-power.com


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