Computers & Control
The latest automation solutions aimed at the chemical industry focus on reducing total cost of ownership, safety system development and delivery, improved functionality, and asset optimisation.
Les toutes dernières solutions d’automatisation pour l’industrie chimique sont orientées sur la réduction du coût total de la propriété, le développement et la fourniture de systèmes de sécurité, l’amélioration des fonctionnalités et l’optimisation des actifs.
Die neuesten
Automatisierungslösungen für die Chemieindustrie sind auf die Verringerung der Gesamtbetriebskosten, auf die Entwicklung und Bereitstellung des Sicherheitssystems, eine verbesserte Funktionalität sowie auf Gewinnoptimierung ausgelegt.
Automation solutions key to process management and optimisation
H
oneywell is now providing virtualisation technology for its widely- used Experion process knowledge system (PKS). This technology can help manufacturers streamline
Experion system management and lower the total cost of ownership by up to 30 per cent, says the company. For many of today’s manufacturers, the process
control environment requires separate servers to support different applications. Virtualisation allows a single server to simultaneously run multiple operating systems and applications. It also improves reliability by insulating these operating systems from hardware changes. When process manufacturers use this technology with Experion, they can improve server utilisation rates, reduce disruptive operating system and hardware changes and simplify overall system management.
Off-line testing and development Honeywell’s range of virtualised offerings include Experion off-line testing and development solution that can be used for training, simulation and engineering. It also includes Experion’s suite of Advanced Alarm Management solutions that improve process safety and operator efficiency, and eServer solutions that provide Web access to the system. All three products have been awarded VMware Ready status, which provides independent assurance that the company has tested its software with VMware vSphere. “Every manufacturer today is being asked to do
more with less, and virtualisation is a key to helping them achieve that goal because it can change how process control systems are installed and maintained,” said Vimal Kapur, vice president of strategy and global marketing. “By combining virtualisation with Experion we are enabling cost savings for our customers and improving the overall user experience.” Manufacturing facilities use Experion to integrate plant subsystems - including process control, asset management and safety and security - to give operators a more-comprehensive view of how their overall plants are functioning (Fig. 1). Honeywell says that the data from Experion improves plant safety, reliability, efficiency and sustainability by allowing operators to make better-informed decisions in the control room. This, it says, leads to: a 30 per cent reduction in maintenance costs; a 1-3 per cent increase in production and 1-2 per cent decrease in costs due to asset effectiveness; 1-4 per cent increase in production due to process optimisation; up to 13 per cent increase
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in production volume and five per cent decrease in production costs; 40 per cent reduction in operator- related incidents; and up to 50 per cent better return- on-investment over facility lifecycle.
Reliable safety solutions Meanwhile, the rapid growth of ABB’s safety execution centres (SECs) underscores global demand for reliable safety solutions. These centres provide customers with local resources for safety instrumented system (SIS) design, engineering and project execution, as well as access to resident safety standards experts and technology experts. Over the past four years their number has leapt from eight to 20, giving a total global team of more than 500 TÜV certified and ABB technology certified safety engineers. With the protection of personnel, plant and
the local community becoming an even greater priority for all industries, the need for reliable safety automation solutions and repeatable best practices is more critical than ever before. Industry analyst firm ARC predicts that this market will continue to see steady growth for the next several years. Customer demand for these solutions support this trend, as the number of global deliveries for ABB’s System 800xA High Integrity integrated SIS increased by 55 per cent during 2009. Stuart Nunns, global manager of ABB’s SEC
programme, said: “The need for reliable engineering resources and quality safety automation solutions has exponentially grown over the past few years; the depth and scope of our regulatory, technical and project execution knowledge provides our customers with the trusted expertise they need to successfully protect the integrity of their process, plant and people.” In late 2009, ABB SECs in Beijing and Shanghai,
China and Bangalore, India were certified by TÜV as having in place and applying a file storage management system for delivery and implementation of safety system projects in accordance to international industry standards. ABB also recently announced that its SEC in Buenos Aires, Argentina was certified by TÜV. Other TÜV-certified centres are located in Denmark, Germany, Italy Singapore, and the United Kingdom. For its part, Invensys Operations Management,
a global provider of technology systems and software solutions to the process and manufacturing industries, has released its refinery-wide performance optimisation solution (RPOS).
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