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FEATURE SPONSOR


BLADE INSPECTION & REPAIR


INCREASED OUTPUT THROUGH IMPROVED MEASUREMENT TECHNOLOGY


CASE STUDY – FIBRE OPTIC BLADE ICE DETECTION SYSTEM PROVEN IN PRACTICE


During winter, multiple international manufacturers tested the fos4Blade ice detection system in their wind turbines. The recently completed evaluation has shown that the fibre optic system with rotor-integrated vibration sensors is not only more accurate than ice measurement systems installed on the wind turbine’s nacelle but also more cost-effective.


A field test determined a yield increase of more than 100 MWh at a 3 MW wind turbine.


ICE FORMATION


Ice formation on wind turbine rotor blades not only adversely affects aerodynamics but is dangerous as well. To avoid chunks of ice breaking off and becoming uncontrolled projectiles, wind turbines must be shut down in the event of ice build-up.


Up until now common practice has been to install sensors on the nacelles of the wind turbines, the ice build-up on which is considered indicative of ice build-up on the rotor blades. The problem is that the measuring processes formerly used to detect ice build-up are not very accurate and thus generally err on the side of caution. As a result wind turbines often remain inoperative for much longer than is actually required to prevent ice throw.


CERTIFICATION


In September 2014, the world’s largest classification company for wind turbine equipment, Germanischer Lloyd (DNV GL SE), certified the blade ice detection system from fibre optic specialists fos4X GmbH. It is also the first system of its kind which fulfils the IEC-61400-13 standard for vibration measurement on wind turbines. In preparation for the pending series integration in wind turbines, a comprehensive set of validation tests was conducted in the winter of 2014/2015 at various turbine manufacturers.


The tests examined case of ice build-up in a range of different operating modes on 14 different types of turbines located in Germany, Austria, the Czech Republic and Canada.


KEY ADVANTAGE


Consequently, the key advantage of measuring vibrations directly at the rotor is the ability to automatically restart once the ice has melted, with no manual intervention.


An additional 119 MWh to 249 MWh were produced when the fibre optic blade ice detection system controlled shutdown of the wine turbines. Based on average yields, this constitutes a 2.2 to 5 per cent annual increase.


fos4X GmbH


www.windenergynetwork.co.uk


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