SUBMERGED ARC & AUTOMATIC EQUIPMENT
MAXsa 10 Controller ArcLink -enabled Controller for
™ COMMUNICATIONS PROTOCOL ®
Power Wave AC/DC 1000 SD Systems The MAXsa™
® ®
Key Options • K2462-1 MAXsa™
10 controller offers a single monitoring and control point for the entire hard
automation welding system. Operators have full control over AC and DC welding parameters and easy PLC interfacing to control fixture travel, timers and other system commands.
• Severe Duty Ready – The controller is IP23 rated and ready for operation in harsh environments.
• Pendant Box – Mount the controller in the standard protective box or remove the pendant for hand-held operation. Extend hand-held operation from 4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink®
extension cable.
• Eight Procedure Memories – Pre-set and save your optimal welding parameters for repeating applications and recall later for fast changeovers.
• User-Friendly Controls – Clear digital display and controls make it easy to set weld modes, AC operation, strike/start/end options, travel stop/start, timers and other parameters.
• Limit Control – Apply operator procedure limits or lockout on any or all parameters. • Waveform Control Technology®
– Allows the user to choose from a library of
pre-programmed weld modes. Parameters for each mode can be adjusted within a limited range to achieve optimal balance between deposition rate and penetration.
Product Name
MAXsa™ 10
Product Number
K2814-1 Rated Output
Input Power 40 VDC
Current / Duty Cycle N/A
IP23 Rated – Tested and approved to withstand rain, humidity, dust and other environmental conditions. When placed vertically, the unit can be stored outdoors.
Dimensions - H x W x D inches (mm)
15 x 13 x 4 (381 x 259 x 102)
MAXsa 22 Feed Head AC/DC 1000 SD Systems
™ COMMUNICATIONS PROTOCOL
Submerged Arc Hard Automation Wire Drive for Power Wave
® ® Designed specifically for hard automation applications, the MAXsa™ 22 Wire Drive delivers accurate
wire feeding of large diameter submerged arc wires. Based on Lincoln’s proven gearbox and cast aluminum feedplate, the MAXsa™
• Flexible Configuration – Can be used in single, tandem, Twinarc®
• Closed Loop Speed Control – Facilitates full control over starting, running and stopping wire feed speed.
• IP23 Rated – Tested to withstand harsh environments.
• Standard Conversion Kits – Used to change the speed ratio to match the requirements of your application.
• Multi-Axis Rotation – Rotational feed head adjustment in two planes allows flexible, accurate setup for fixturing or arc locating. Additional positioning flexibility can be achieved with the optional horizontal and vertical lift adjuster.
• Standard Accessories – Including an adjustable wire straightener, cross-seam adjuster and electrical valve flux hopper and mounting bracket for TC-3 carriage.
Wire Feed
Product Name
(includes flux hopper) MAXsa™ 22 Head
Product Number
K2370-2 Input
Power 40 VDC
Rated Output
Current / Duty Cycle 1000A / 100%
Gear Box
142:1(1) 95:1(1) 57:1(1)
Speed Range(1) imp (m/min.)
10-200 (.25-5.08) 10-300 (.25-7.62) 40-500 (1-12.7)
(1)142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)
www.lincolnelectric.com/subarc | 61
Wire Size Range(1) in. (mm) Solid
5/32-7/32 (4.0-5.6) 1/8-5/32 (3.2-4.0) .045-1/16 (1.1-1.6)
Shown: K2370-2
TC-3
The TC-3 travel carriage allows the mounting of up to two feed heads/controllers and wire reels to a beam for basic hard automation installations.
Dimensions H x W x D inches (mm)
(305 x 355 x 254) 12 x 14 x 10
Net Weight lbs. (kg)
(36.3) 80 or multiple arc applications. 22 model features a 32VDC permanent magnet, high torque motor
that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio.
Output Input
40 VDC
Key Options • K325HCS TC-3 Self-Propelled Travel Carriage (5-75 ipm)
• K389 Flux Hopper for Tandem Arc • K231-1 Submerged Arc Contact Nozzle Assembly
• More options at end of section
Literature E9.181
Net Weight lbs. (kg)
25 (11.3)
Shown: K2814-1
Processes • Submerged Arc
Output
40 VDC
Input
40 VDC
10 Mounting
Bracket (Only required for TC-3 Travel Carriage)
• More options at end of section
Literature E9.181
Processes • Submerged Arc
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