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Health & Safety including Dust Control

Explosive topic

Don’t be left picking up the pieces – good design saves money. By GexCon’s Dave Price

Recently my colleague Barry Pomford wrote an updated article for the March issue of the HazardEx publication titled ‘’DSEAR & dust hazards – Where are we today’’. This focused on the progression of companies with respect to DSEAR compliance, many have indeed performed hazardous area classifications and so called zoned their facilities only then to ask themselves, where do we go from here?

Quite often little knowledge of published guidance and the applicable standards can lead to over zoning and the requirement for a massive capital expenditure to upgrade equipment to meet with the ATEX specification or other explosive area requirements that are nationally in force.

As indicated the perceived cost of compliance can become a barrier to the overall compliance progress. Often this perceived cost is based on scant information, poor knowledge and sometimes, just bad advice. What must be remembered is that the object of DSEAR & ATEX is to ensure the process operation / facility is safe.

What is often forgotten too, is the potential for secondary

explosions, triggered by the primary incident; these can have far reaching effects, be devastating and can result in serious injury to people remote from the primary event. In general the methods for reducing the potential for these secondary’s is normally straight forward and in many cases does not require huge capital expenditure either.

Incidents of secondary dust explosions within the USA over the last decade have resulted in significant loss of life and have generated several new federal laws to try and reinforce the requirements and guidance that has been in force for many years. More information including some excellent video’s can be viewed from the US Chemical Safety Board. www.csb.gov The logic of the situation is that once you have established what the risks and zones are; improvements should be made to eliminate or reduce both. This process is often overlooked and companies often set out to “deal” with the zones that have been established. This approach does not necessarily comply with the philosophy of DSEAR and it is a tendency to overwhelm the problem rather than solve it. This approach is often the

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